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Steel 33CrMoV12-9 vs 42CrMo4

Steel · grade comparison

Steel 33CrMoV12-9 and 42CrMo4 are both steel grades. 33CrMoV12-9 is the stronger of the two: yield strength 1,050 MPa (152 ksi) against 550 MPa (79.8 ksi) for 42CrMo4, about 91% more; tensile strength follows at 1,300 MPa (189 ksi) vs 850 MPa (123 ksi). In exchange, 42CrMo4 is the more ductile: elongation 14% versus 11% for 33CrMoV12-9, and 33CrMoV12-9 is harder (380 HB vs 245 HB). 33CrMoV12-9 runs hotter in service (500°C vs 400°C continuous) and 42CrMo4 conducts heat better (42.6 W/m·K vs 34 W/m·K). On the shop floor, 42CrMo4 machines more easily (fair vs poor), 42CrMo4 welds better (fair vs poor), and 42CrMo4 sits in a lower cost tier (standard, $$) than 33CrMoV12-9 (premium, $$$).

33CrMoV12-9Choose it when strength drives the design, or when the part sees heat.

42CrMo4Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

33CrMoV12-9 vs 42CrMo4: properties

33CrMoV12-942CrMo4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

81 GPa11.7 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

1,300 MPa189 ksi
850 MPa123 ksi

Yield Strength (0.2% offset)

1,050 MPa152 ksi
550 MPa79.8 ksi

Elongation at Break

11%
14%

Reduction in Area

45%
40%

Compressive Strength

1,080 MPa157 ksi
560 MPa81.2 ksi

Shear Strength

780 MPa113 ksi
510 MPa74 ksi

Fatigue Strength (Endurance Limit)

600 MPa87 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

380 HB
245 HB

Hardness, Rockwell C

41 HRC
23 HRC

Hardness, Vickers

400 HV
258 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Liquidus Temperature

1,480°C2,696 °F
1,495°C2,723 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

34 W/m·K19.6 BTU/hr·ft·°F
42.6 W/m·K24.6 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
473 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

500°C932 °F
400°C752 °F

Same in both: Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

5.5 % IACS
7.8 % IACS

Electrical Resistivity

3.1×10⁻⁷ Ω·m12.2 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

16 / 100
12 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
55%

Weldability

20 / 100
35 / 100

Formability (cold)

15 / 100
35 / 100

Castability

25 / 100
—

Brazeability / Solderability

40 / 100
50 / 100

Polishability

65 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

33 MJ/kg14,187 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.4 kg CO₂/kg
2.2 kg CO₂/kg

Typical Recycled Content

35%
30%

Same in both: Embodied Water 60 L/kg7.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

167 kN·m/kg
108 kN·m/kg

Specific Stiffness (E / density)

26.9 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

2,625 kJ/m³
720 kJ/m³

Thermal Diffusivity

9.5 mm²/s
11.5 mm²/s

Thermal Shock Resistance Index

18
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale42CrMo433CrMoV12-9

Manufacturing and finishing

Capability33CrMoV12-942CrMo4
CNC machining—Yes
Sheet metal—Yes
Default condition—HR
Relative cost$$$ Premium$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

33CrMoV12-9 vs 42CrMo4 — frequently asked

Is 33CrMoV12-9 stronger than 42CrMo4?

Yes. 33CrMoV12-9 has a typical yield strength of 1,050 MPa (152 ksi) against 550 MPa (79.8 ksi) for 42CrMo4 — about 91% more. Tensile strength is 1,300 MPa (189 ksi) vs 850 MPa (123 ksi).

Which is cheaper, 33CrMoV12-9 or 42CrMo4?

42CrMo4 is the lower-cost material: it sits in the standard tier ($$) while 33CrMoV12-9 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 33CrMoV12-9 or 42CrMo4?

42CrMo4. Its machinability rates fair (50/100) against poor (28/100) for 33CrMoV12-9; for welding the order is 42CrMo4 first (fair, 35/100) then 33CrMoV12-9 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 33CrMoV12-9 and 42CrMo4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.