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Steel 25KhGT vs 4620

Steel · grade comparison

Steel 25KhGT and 4620 are both steel grades. 25KhGT is the stronger of the two: yield strength 400 MPa (58 ksi) against 360 MPa (52.2 ksi) for 4620, about 11% more; tensile strength follows at 620 MPa (89.9 ksi) vs 570 MPa (82.7 ksi). In exchange, 4620 is the more ductile: elongation 26% versus 18% for 25KhGT, and 25KhGT is harder (197 HB vs 163 HB). 4620 runs hotter in service (400°C vs 350°C continuous) and 4620 conducts heat better (46 W/m·K vs 40 W/m·K). On the shop floor, 4620 welds better (good vs poor) and 25KhGT sits in a lower cost tier (budget, $) than 4620 (standard, $$).

25KhGTChoose it when strength drives the design, or when cost is the deciding factor.

4620Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

25KhGT vs 4620: properties

25KhGT4620

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

212 GPa30.7 Msi
205 GPa29.7 Msi

Shear Modulus

82 GPa11.9 Msi
80 GPa11.6 Msi

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

620 MPa89.9 ksi
570 MPa82.7 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
360 MPa52.2 ksi

Elongation at Break

18%
26%

Reduction in Area

45%
55%

Compressive Strength

400 MPa58 ksi
—

Fatigue Strength (Endurance Limit)

290 MPa42.1 ksi
260 MPa37.7 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
—

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
85 J62.7 ft·lbf

Hardness, Brinell

197 HB
163 HB

Hardness, Rockwell B

92 HRB
84 HRB

Hardness, Vickers

207 HV
—

Same in both: Poisson's Ratio 0.29 · Shear Strength 380 MPa55.1 ksi

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Same in both: Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

40 W/m·K23.1 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
475 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.8 µm/m·K6.6 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Min Service Temperature

-40°C-40 °F
-50°C-58 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
8 % IACS

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.61 V

Corrosion Resistance

11 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
57 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
65%

Weldability

30 / 100
65 / 100

Formability (cold)

48 / 100
58 / 100

Brazeability / Solderability

55 / 100
70 / 100

Polishability

60 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
29 MJ/kg12,468 BTU/lb

Embodied Water

60 L/kg7.2 gal/lb
55 L/kg6.6 gal/lb

Same in both: Embodied Carbon (primary production) 2.2 kg CO₂/kg · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

79 kN·m/kg
73 kN·m/kg

Specific Stiffness (E / density)

27.2 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

377 kJ/m³
316 kJ/m³

Thermal Diffusivity

10.9 mm²/s
12.3 mm²/s

Thermal Shock Resistance Index

10
11

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale462025KhGT

Manufacturing and finishing

Capability25KhGT4620
CNC machining—Yes
Sheet metal—Yes
Default condition—HR
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

25KhGT vs 4620 — frequently asked

Is 25KhGT stronger than 4620?

Yes. 25KhGT has a typical yield strength of 400 MPa (58 ksi) against 360 MPa (52.2 ksi) for 4620 — about 11% more. Tensile strength is 620 MPa (89.9 ksi) vs 570 MPa (82.7 ksi).

Which is cheaper, 25KhGT or 4620?

25KhGT is the lower-cost material: it sits in the budget tier ($) while 4620 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 25KhGT or 4620?

4620. Its weldability rates good (65/100) against poor (30/100) for 25KhGT.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 25KhGT and 4620 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.