Steel 25CrMoS4 vs 55Cr3
Steel · grade comparison
Steel 25CrMoS4 and 55Cr3 are both steel grades. 25CrMoS4 is the stronger of the two: yield strength 650 MPa (94.3 ksi) against 480 MPa (69.6 ksi) for 55Cr3, about 35% more; tensile strength follows at 880 MPa (128 ksi) vs 800 MPa (116 ksi). 25CrMoS4 is harder — 265 HB against 225 HB for 55Cr3 — which matters for wear surfaces and threads. On the shop floor, 25CrMoS4 machines more easily (good vs fair), 55Cr3 forms better (45 vs 35 out of 100), and 25CrMoS4 sits in a lower cost tier (budget, $) than 55Cr3 (standard, $$).
25CrMoS4Choose it when strength drives the design, or when surface hardness matters.
25CrMoS4 vs 55Cr3: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Hardness, Rockwell B
Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Elongation at Break 16% · Fracture Toughness (K_IC) 85 MPa·√m77.4 ksi·√in
Physical
Density and transition temperatures.
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -40°C-40 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Same in both: Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Same in both: Thermal Shock Resistance Index 14
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 25CrMoS4 | 55Cr3 |
|---|---|---|
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Default condition | — | Annealed |
| Relative cost | $ Budget | $$ Standard |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| AlCrN | — | Yes |
| AlTiN | — | Yes |
| Black Oxide | — | Yes |
| CVD Al2O3 | — | Yes |
| CVD TiCN | — | Yes |
| CVD TiN | — | Yes |
| Cerakote | — | Yes |
| Chrome Plating | — | Yes |
| CrN | — | Yes |
| DLC | — | Yes |
| E-Coating | — | Yes |
| HVOF Coating | — | Yes |
| Hot-Dip Galvanizing | — | Yes |
| MoS2 | — | Yes |
| Multilayer CVD | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
25CrMoS4 vs 55Cr3 — frequently asked
Is 25CrMoS4 stronger than 55Cr3?
Yes. 25CrMoS4 has a typical yield strength of 650 MPa (94.3 ksi) against 480 MPa (69.6 ksi) for 55Cr3 — about 35% more. Tensile strength is 880 MPa (128 ksi) vs 800 MPa (116 ksi).
Which is cheaper, 25CrMoS4 or 55Cr3?
25CrMoS4 is the lower-cost material: it sits in the budget tier ($) while 55Cr3 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 25CrMoS4 or 55Cr3?
25CrMoS4. Its machinability rates good (62/100) against fair (50/100) for 55Cr3; for welding the order is 25CrMoS4 first (poor, 30/100) then 55Cr3 (poor, 25/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 25CrMoS4 and 55Cr3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.