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Steel 16MnCrS5 vs 55Cr3

Steel · grade comparison

Steel 16MnCrS5 and 55Cr3 are both steel grades. 55Cr3 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 420 MPa (60.9 ksi) for 16MnCrS5, about 14% more; tensile strength follows at 800 MPa (116 ksi) vs 640 MPa (92.8 ksi). In exchange, 16MnCrS5 is the more ductile: elongation 20% versus 16% for 55Cr3, and 55Cr3 is harder (225 HB vs 180 HB). 55Cr3 runs hotter in service (400°C vs 180°C continuous). On the shop floor, 16MnCrS5 welds better (fair vs poor).

16MnCrS5Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

55Cr3Choose it when strength drives the design, or when the part sees heat.

16MnCrS5 vs 55Cr3: properties

16MnCrS555Cr3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
206 GPa29.9 Msi

Shear Modulus

80 GPa11.6 Msi
79.5 GPa11.5 Msi

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

640 MPa92.8 ksi
800 MPa116 ksi

Yield Strength (0.2% offset)

420 MPa60.9 ksi
480 MPa69.6 ksi

Elongation at Break

20%
16%

Reduction in Area

45%
40%

Shear Strength

400 MPa58 ksi
500 MPa72.5 ksi

Fatigue Strength (Endurance Limit)

290 MPa42.1 ksi
360 MPa52.2 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
85 MPa·√m77.4 ksi·√in

Charpy V-Notch Impact (RT)

50 J36.9 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

180 HB
225 HB

Hardness, Rockwell B

89 HRB
98 HRB

Compressive Strength

—
480 MPa69.6 ksi

Hardness, Rockwell C

—
20 HRC

Hardness, Vickers

—
236 HV

Same in both: Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.5 µm/m·K6.4 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

180°C356 °F
400°C752 °F

Min Service Temperature

-25°C-13 °F
-40°C-40 °F

Same in both: Thermal Conductivity 44 W/m·K25.4 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

2.1×10⁻⁷ Ω·m8.27 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Electrical Conductivity

—
7.8 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
—

Corrosion Resistance

11 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
55%

Weldability

45 / 100
25 / 100

Formability (cold)

55 / 100
45 / 100

Brazeability / Solderability

60 / 100
40 / 100

Polishability

55 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

2.1 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
45 L/kg5.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

82 kN·m/kg
102 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

420 kJ/m³
559 kJ/m³

Thermal Diffusivity

12.2 mm²/s
12.1 mm²/s

Thermal Shock Resistance Index

12
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale55Cr316MnCrS5

Manufacturing and finishing

Capability16MnCrS555Cr3
Sheet metal—Yes
Default conditionHRAnnealed
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

16MnCrS5 vs 55Cr3 — frequently asked

Is 55Cr3 stronger than 16MnCrS5?

Yes. 55Cr3 has a typical yield strength of 480 MPa (69.6 ksi) against 420 MPa (60.9 ksi) for 16MnCrS5 — about 14% more. Tensile strength is 800 MPa (116 ksi) vs 640 MPa (92.8 ksi).

Which is cheaper, 16MnCrS5 or 55Cr3?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 16MnCrS5 or 55Cr3?

16MnCrS5. Its machinability rates good (58/100) against fair (50/100) for 55Cr3; for welding the order is 16MnCrS5 first (fair, 45/100) then 55Cr3 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 16MnCrS5 and 55Cr3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.