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Steel 20MC5 vs AR400

Steel · grade comparison

Steel 20MC5 and AR400 are both steel grades. AR400 is the stronger of the two: yield strength 1,050 MPa (152 ksi) against 400 MPa (58 ksi) for 20MC5, about 163% more; tensile strength follows at 1,250 MPa (181 ksi) vs 620 MPa (89.9 ksi). In exchange, 20MC5 is the more ductile: elongation 22% versus 11% for AR400, and AR400 is harder (400 HB vs 200 HB). AR400 runs hotter in service (250°C vs 200°C continuous). On the shop floor, 20MC5 machines more easily (good vs poor), AR400 welds better (good vs fair), and 20MC5 sits in a lower cost tier (budget, $) than AR400 (premium, $$$).

20MC5Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

AR400Choose it when strength drives the design, or when the part sees heat.

20MC5 vs AR400: properties

20MC5AR400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
205 GPa29.7 Msi

Tensile Strength (Ultimate)

620 MPa89.9 ksi
1,250 MPa181 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
1,050 MPa152 ksi

Elongation at Break

22%
11%

Reduction in Area

50%
40%

Shear Strength

400 MPa58 ksi
780 MPa113 ksi

Fatigue Strength (Endurance Limit)

290 MPa42.1 ksi
520 MPa75.4 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

200 HB
400 HB

Hardness, Rockwell B

93 HRB
—

Compressive Strength

—
1,100 MPa160 ksi

Hardness, Rockwell C

—
43 HRC

Hardness, Vickers

—
420 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
250°C482 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

—
8 % IACS

Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

10 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
20%

Weldability

40 / 100
55 / 100

Formability (cold)

60 / 100
25 / 100

Castability

25 / 100
—

Brazeability / Solderability

60 / 100
20 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

29 MJ/kg12,468 BTU/lb
28 MJ/kg12,038 BTU/lb

Embodied Carbon (primary production)

2.1 kg CO₂/kg
2.3 kg CO₂/kg

Typical Recycled Content

30%
25%

Same in both: Embodied Water 45 L/kg5.4 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

79 kN·m/kg
159 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

381 kJ/m³
2,689 kJ/m³

Thermal Diffusivity

11.9 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

11
21

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR40020MC5

Manufacturing and finishing

Capability20MC5AR400
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$ Budget$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

20MC5 vs AR400 — frequently asked

Is AR400 stronger than 20MC5?

Yes. AR400 has a typical yield strength of 1,050 MPa (152 ksi) against 400 MPa (58 ksi) for 20MC5 — about 163% more. Tensile strength is 1,250 MPa (181 ksi) vs 620 MPa (89.9 ksi).

Which is cheaper, 20MC5 or AR400?

20MC5 is the lower-cost material: it sits in the budget tier ($) while AR400 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 20MC5 or AR400?

20MC5. Its machinability rates good (55/100) against poor (22/100) for AR400; for welding the order is AR400 first (good, 55/100) then 20MC5 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 20MC5 and AR400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.