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Steel 1J85 vs Permendur

Steel · grade comparison

Steel 1J85 and Permendur are both steel grades. Permendur is the stronger of the two: yield strength 340 MPa (49.3 ksi) against 250 MPa (36.3 ksi) for 1J85, about 36% more. In exchange, 1J85 is the more ductile: elongation 40% versus 3% for Permendur, and Permendur is harder (190 HB vs 115 HB). Permendur is lighter (8.12 g/cm³ vs 8.75 g/cm³ for 1J85) and Permendur runs hotter in service (500°C vs 200°C continuous). On the shop floor, 1J85 welds better (50 vs 40 out of 100).

1J85Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

PermendurChoose it when strength drives the design, or when weight is the constraint.

1J85 vs Permendur: properties

1J85Permendur

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
207 GPa30 Msi

Shear Modulus

76 GPa11 Msi
80 GPa11.6 Msi

Bulk Modulus

175 GPa25.4 Msi
165 GPa23.9 Msi

Poisson's Ratio

0.31
0.29

Tensile Strength (Ultimate)

600 MPa87 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
340 MPa49.3 ksi

Elongation at Break

40%
3%

Reduction in Area

60%
5%

Compressive Strength

250 MPa36.3 ksi
—

Shear Strength

400 MPa58 ksi
380 MPa55.1 ksi

Charpy V-Notch Impact (RT)

120 J88.5 ft·lbf
8 J5.9 ft·lbf

Hardness, Brinell

115 HB
190 HB

Hardness, Rockwell B

65 HRB
92 HRB

Hardness, Vickers

120 HV
200 HV

Same in both: Fatigue Strength (Endurance Limit) 250 MPa36.3 ksi

Physical

Density and transition temperatures.

Density

8.75 g/cm³0.32 lb/in³
8.12 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,440°C2,624 °F

Liquidus Temperature

1,450°C2,642 °F
1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

19 W/m·K11 BTU/hr·ft·°F
29.8 W/m·K17.2 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
420 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.5 µm/m·K6.9 µin/in·°F
9.6 µm/m·K5.3 µin/in·°F

Latent Heat of Fusion

290 J/g125 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
500°C932 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.1 % IACS
4.3 % IACS

Electrical Resistivity

5.5×10⁻⁷ Ω·m21.7 µΩ·in
4×10⁻⁷ Ω·m15.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.2 V
-0.5 V

Corrosion Resistance

55 / 100
22 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
22%

Weldability

50 / 100
40 / 100

Formability (cold)

85 / 100
12 / 100

Brazeability / Solderability

60 / 100
55 / 100

Polishability

70 / 100
65 / 100

Castability

—
30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

160 MJ/kg68,788 BTU/lb
95 MJ/kg40,843 BTU/lb

Embodied Carbon (primary production)

11 kg CO₂/kg
7.5 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
300 L/kg35.9 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

69 kN·m/kg
64 kN·m/kg

Specific Stiffness (E / density)

22.9 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

156 kJ/m³
279 kJ/m³

Thermal Diffusivity

4.7 mm²/s
8.7 mm²/s

Thermal Shock Resistance Index

5
8

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scalePermendur1J85

Manufacturing and finishing

Capability1J85Permendur
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1J85 vs Permendur — frequently asked

Is Permendur stronger than 1J85?

Yes. Permendur has a typical yield strength of 340 MPa (49.3 ksi) against 250 MPa (36.3 ksi) for 1J85 — about 36% more. Tensile strength is 520 MPa (75.4 ksi) vs 600 MPa (87 ksi).

Which is cheaper, 1J85 or Permendur?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 1J85 or Permendur?

1J85, by a small margin. Both rate poor for machinability — 30/100 against 22/100 for Permendur; for welding the order is 1J85 first (fair, 50/100) then Permendur (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1J85 and Permendur side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.