Steel 1117 vs SUM41
Steel · grade comparison
Steel 1117 and SUM41 are both steel grades. SUM41 is the stronger of the two: yield strength 565 MPa (81.9 ksi) against 235 MPa (34.1 ksi) for 1117, about 140% more; tensile strength follows at 655 MPa (95 ksi) vs 425 MPa (61.6 ksi). In exchange, 1117 is the more ductile: elongation 33% versus 10% for SUM41, and SUM41 is harder (197 HB vs 121 HB). 1117 runs hotter in service (400°C vs 350°C continuous) and 1117 conducts electricity better (10.8 % IACS vs 9.6 % IACS). On the shop floor, 1117 welds better (fair vs poor).
1117Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
SUM41Choose it when strength drives the design.
1117 vs SUM41: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Compressive Strength
Fracture Toughness (K_IC)
Hardness, Vickers
Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Density
Liquidus Temperature
Same in both: Melting Point (Solidus) 1,420°C2,588 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -20°C-4 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 1.9 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 1117 | SUM41 |
|---|---|---|
| CNC machining | Yes | — |
| Default condition | HR | — |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| HVOF Coating | Yes | — |
| Hot-Dip Galvanizing | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
1117 vs SUM41 — frequently asked
Is SUM41 stronger than 1117?
Yes. SUM41 has a typical yield strength of 565 MPa (81.9 ksi) against 235 MPa (34.1 ksi) for 1117 — about 140% more. Tensile strength is 655 MPa (95 ksi) vs 425 MPa (61.6 ksi).
Which is cheaper, 1117 or SUM41?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 1117 or SUM41?
SUM41, by a small margin. Both rate very good for machinability — 78/100 against 70/100 for 1117; for welding the order is 1117 first (fair, 50/100) then SUM41 (poor, 25/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 1117 and SUM41 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.