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Steel 1117 vs 1548

Steel · grade comparison

Steel 1117 and 1548 are both steel grades. 1548 is the stronger of the two: yield strength 365 MPa (52.9 ksi) against 235 MPa (34.1 ksi) for 1117, about 55% more; tensile strength follows at 660 MPa (95.7 ksi) vs 425 MPa (61.6 ksi). In exchange, 1117 is the more ductile: elongation 33% versus 12% for 1548, and 1548 is harder (197 HB vs 121 HB). On the shop floor, 1117 machines more easily (very good vs fair) and 1117 welds better (fair vs poor).

1117Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

1548Choose it when strength drives the design.

1117 vs 1548: properties

11171548

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

425 MPa61.6 ksi
660 MPa95.7 ksi

Yield Strength (0.2% offset)

235 MPa34.1 ksi
365 MPa52.9 ksi

Elongation at Break

33%
12%

Reduction in Area

58%
25%

Shear Strength

320 MPa46.4 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
295 MPa42.8 ksi

Charpy V-Notch Impact (RT)

50 J36.9 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

121 HB
197 HB

Hardness, Rockwell B

68 HRB
92 HRB

Compressive Strength

—
365 MPa52.9 ksi

Fracture Toughness (K_IC)

—
55 MPa·√m50.1 ksi·√in

Hardness, Vickers

—
207 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.87 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Liquidus Temperature

1,500°C2,732 °F
1,480°C2,696 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51 W/m·K29.5 BTU/hr·ft·°F
49 W/m·K28.3 BTU/hr·ft·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
260 J/g112 BTU/lb

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.7 µm/m·K6.5 µin/in·°F · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.8 % IACS
10.5 % IACS

Electrical Resistivity

1.6×10⁻⁷ Ω·m6.3 µΩ·in
1.65×10⁻⁷ Ω·m6.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.65 V

Same in both: Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

70 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

91%
55%

Weldability

50 / 100
30 / 100

Formability (cold)

60 / 100
25 / 100

Brazeability / Solderability

65 / 100
60 / 100

Polishability

45 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 1.9 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

54 kN·m/kg
84 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

138 kJ/m³
333 kJ/m³

Thermal Diffusivity

13.8 mm²/s
13.3 mm²/s

Thermal Shock Resistance Index

9
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale11171548

Manufacturing and finishing

Capability11171548
CNC machiningYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1117 vs 1548 — frequently asked

Is 1548 stronger than 1117?

Yes. 1548 has a typical yield strength of 365 MPa (52.9 ksi) against 235 MPa (34.1 ksi) for 1117 — about 55% more. Tensile strength is 660 MPa (95.7 ksi) vs 425 MPa (61.6 ksi).

Which is cheaper, 1117 or 1548?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 1117 or 1548?

1117. Its machinability rates very good (70/100) against fair (45/100) for 1548; for welding the order is 1117 first (fair, 50/100) then 1548 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1117 and 1548 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.