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Steel 1060 vs 1090

Steel · grade comparison

Steel 1060 and 1090 are both steel grades, both high carbon steel. 1090 is the stronger of the two: yield strength 580 MPa (84.1 ksi) against 370 MPa (53.7 ksi) for 1060, about 57% more; tensile strength follows at 965 MPa (140 ksi) vs 675 MPa (97.9 ksi). In exchange, 1060 is the more ductile: elongation 17% versus 10% for 1090, and 1090 is harder (285 HB vs 201 HB). On the shop floor, 1060 welds better (25 vs 15 out of 100).

1060Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

1090Choose it when strength drives the design.

1060 vs 1090: properties

10601090

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

675 MPa97.9 ksi
965 MPa140 ksi

Yield Strength (0.2% offset)

370 MPa53.7 ksi
580 MPa84.1 ksi

Elongation at Break

17%
10%

Reduction in Area

34%
17%

Shear Strength

420 MPa60.9 ksi
625 MPa90.6 ksi

Fatigue Strength (Endurance Limit)

305 MPa44.2 ksi
430 MPa62.4 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
30 MPa·√m27.3 ksi·√in

Charpy V-Notch Impact (RT)

12 J8.9 ft·lbf
8 J5.9 ft·lbf

Hardness, Brinell

201 HB
285 HB

Hardness, Rockwell B

93 HRB
—

Hardness, Vickers

210 HV
300 HV

Compressive Strength

—
590 MPa85.6 ksi

Hardness, Rockwell C

—
30 HRC

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,400°C2,552 °F
1,370°C2,498 °F

Liquidus Temperature

1,470°C2,678 °F
1,465°C2,669 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
47 W/m·K27.2 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
475 J/kg·K0.11 BTU/lb·°F

Same in both: Thermal Expansion (CTE, 20–100 °C) 11.3 µm/m·K6.3 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9.6 % IACS
9 % IACS

Same in both: Electrical Resistivity 1.8×10⁻⁷ Ω·m7.09 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.65 V

Same in both: Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
38 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
40%

Weldability

25 / 100
15 / 100

Formability (cold)

30 / 100
25 / 100

Castability

45 / 100
—

Same in both: Brazeability / Solderability 55 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
50 L/kg6 gal/lb

Typical Recycled Content

30%
28%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

86 kN·m/kg
123 kN·m/kg

Modulus of Resilience

334 kJ/m³
820 kJ/m³

Thermal Diffusivity

13.3 mm²/s
12.6 mm²/s

Thermal Shock Resistance Index

14
20

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale10601090

Manufacturing and finishing

Capability10601090
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

1060 vs 1090 — frequently asked

Is 1090 stronger than 1060?

Yes. 1090 has a typical yield strength of 580 MPa (84.1 ksi) against 370 MPa (53.7 ksi) for 1060 — about 57% more. Tensile strength is 965 MPa (140 ksi) vs 675 MPa (97.9 ksi).

Which is cheaper, 1060 or 1090?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 1060 or 1090?

1060, by a small margin. Both rate fair for machinability — 45/100 against 38/100 for 1090; for welding the order is 1060 first (poor, 25/100) then 1090 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1060 and 1090 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.