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Stainless Steel 410 vs AUS-10

Stainless Steel · grade comparison

Stainless Steel 410 and AUS-10 are both stainless steel grades. AUS-10 is the stronger of the two: yield strength 450 MPa (65.3 ksi) against 310 MPa (45 ksi) for 410, about 45% more; tensile strength follows at 760 MPa (110 ksi) vs 517 MPa (75 ksi). In exchange, 410 is the more ductile: elongation 25% versus 13% for AUS-10, and AUS-10 is harder (240 HB vs 155 HB). 410 runs hotter in service (650°C vs 500°C continuous). On the shop floor, 410 machines more easily (good vs fair), 410 welds better (fair vs poor), and 410 sits in a lower cost tier (premium, $$$) than AUS-10 (high, $$$$).

410Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AUS-10Choose it when strength drives the design.

410 vs AUS-10: properties

410AUS-10

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Poisson's Ratio

0.29
0.28

Tensile Strength (Ultimate)

517 MPa75 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

310 MPa45 ksi
450 MPa65.3 ksi

Elongation at Break

25%
13%

Reduction in Area

60%
25%

Compressive Strength

320 MPa46.4 ksi
470 MPa68.2 ksi

Shear Strength

380 MPa55.1 ksi
480 MPa69.6 ksi

Fatigue Strength (Endurance Limit)

280 MPa40.6 ksi
340 MPa49.3 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
45 MPa·√m41 ksi·√in

Charpy V-Notch Impact (RT)

80 J59 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

155 HB
240 HB

Hardness, Rockwell B

82 HRB
99 HRB

Hardness, Vickers

160 HV
250 HV

Hardness, Rockwell C

—
22 HRC

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 78 GPa11.3 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,480°C2,696 °F
1,370°C2,498 °F

Liquidus Temperature

1,530°C2,786 °F
1,480°C2,696 °F

Same in both: Density 7.7 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
24 W/m·K13.9 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

9.9 µm/m·K5.5 µin/in·°F
10.2 µm/m·K5.7 µin/in·°F

Max Service Temperature (continuous)

650°C1,202 °F
500°C932 °F

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

3 % IACS
2.9 % IACS

Electrical Resistivity

5.7×10⁻⁷ Ω·m22.4 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.32 V
-0.3 V

Same in both: Corrosion Resistance 45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

54%
40%

Weldability

45 / 100
25 / 100

Formability (cold)

55 / 100
35 / 100

Brazeability / Solderability

55 / 100
45 / 100

Castability

—
30 / 100

Same in both: Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

3.4 kg CO₂/kg
3.3 kg CO₂/kg

Typical Recycled Content

60%
50%

Same in both: Embodied Energy (primary production) 45 MJ/kg19,347 BTU/lb · Embodied Water 130 L/kg15.6 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
99 kN·m/kg

Modulus of Resilience

240 kJ/m³
506 kJ/m³

Thermal Diffusivity

7 mm²/s
6.8 mm²/s

Thermal Shock Resistance Index

7
9

Same in both: Specific Stiffness (E / density) 26 MN·m/kg

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale410AUS-10

Manufacturing and finishing

Capability410AUS-10
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

410 vs AUS-10 — frequently asked

Is AUS-10 stronger than 410?

Yes. AUS-10 has a typical yield strength of 450 MPa (65.3 ksi) against 310 MPa (45 ksi) for 410 — about 45% more. Tensile strength is 760 MPa (110 ksi) vs 517 MPa (75 ksi).

Which is cheaper, 410 or AUS-10?

410 is the lower-cost material: it sits in the premium tier ($$$) while AUS-10 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 410 or AUS-10?

410. Its machinability rates good (55/100) against fair (40/100) for AUS-10; for welding the order is 410 first (fair, 45/100) then AUS-10 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 410 and AUS-10 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.