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Stainless Steel 409 vs X2CrTi24

Stainless Steel · grade comparison

Stainless Steel 409 and X2CrTi24 are both stainless steel grades. X2CrTi24 is the stronger of the two: yield strength 320 MPa (46.4 ksi) against 250 MPa (36.3 ksi) for 409, about 28% more; tensile strength follows at 520 MPa (75.4 ksi) vs 450 MPa (65.3 ksi). In exchange, 409 is the more ductile: elongation 30% versus 22% for X2CrTi24, and X2CrTi24 is harder (175 HB vs 150 HB). X2CrTi24 is stiffer (220 GPa vs 200 GPa) and X2CrTi24 runs hotter in service (950°C vs 675°C continuous). On the shop floor, 409 welds better (80 vs 70 out of 100).

409Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

X2CrTi24Choose it when strength drives the design, or when the part sees heat.

409 vs X2CrTi24: properties

409X2CrTi24

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
220 GPa31.9 Msi

Shear Modulus

77 GPa11.2 Msi
85 GPa12.3 Msi

Tensile Strength (Ultimate)

450 MPa65.3 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
320 MPa46.4 ksi

Elongation at Break

30%
22%

Reduction in Area

65%
55%

Compressive Strength

250 MPa36.3 ksi
320 MPa46.4 ksi

Shear Strength

280 MPa40.6 ksi
340 MPa49.3 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
250 MPa36.3 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

150 HB
175 HB

Hardness, Rockwell B

80 HRB
87 HRB

Hardness, Vickers

155 HV
185 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,482°C2,700 °F
1,450°C2,642 °F

Liquidus Temperature

1,532°C2,790 °F
1,505°C2,741 °F

Same in both: Density 7.7 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
21 W/m·K12.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
10.4 µm/m·K5.8 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

675°C1,247 °F
950°C1,742 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.9 % IACS
2.4 % IACS

Electrical Resistivity

6×10⁻⁷ Ω·m23.6 µΩ·in
7.2×10⁻⁷ Ω·m28.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.2 V

Corrosion Resistance

40 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
48 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
55%

Weldability

80 / 100
70 / 100

Formability (cold)

78 / 100
62 / 100

Brazeability / Solderability

60 / 100
65 / 100

Polishability

55 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

40 MJ/kg17,197 BTU/lb
52 MJ/kg22,356 BTU/lb

Embodied Carbon (primary production)

2.9 kg CO₂/kg
4 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
95 L/kg11.4 gal/lb

Same in both: Typical Recycled Content 65%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

58 kN·m/kg
68 kN·m/kg

Specific Stiffness (E / density)

26 MN·m/kg
28.6 MN·m/kg

Modulus of Resilience

156 kJ/m³
233 kJ/m³

Thermal Diffusivity

7 mm²/s
5.9 mm²/s

Same in both: Thermal Shock Resistance Index 5

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleX2CrTi24409

Manufacturing and finishing

Capability409X2CrTi24
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

409 vs X2CrTi24 — frequently asked

Is X2CrTi24 stronger than 409?

Yes. X2CrTi24 has a typical yield strength of 320 MPa (46.4 ksi) against 250 MPa (36.3 ksi) for 409 — about 28% more. Tensile strength is 520 MPa (75.4 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, 409 or X2CrTi24?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 409 or X2CrTi24?

409. Its machinability rates good (55/100) against fair (48/100) for X2CrTi24; for welding the order is 409 first (very good, 80/100) then X2CrTi24 (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 409 and X2CrTi24 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.