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Stainless Steel 409 vs SUS436L

Stainless Steel · grade comparison

Stainless Steel 409 and SUS436L are both stainless steel grades. SUS436L is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 250 MPa (36.3 ksi) for 409, about 20% more; tensile strength follows at 480 MPa (69.6 ksi) vs 450 MPa (65.3 ksi). SUS436L is harder — 165 HV against 155 HV for 409 — which matters for wear surfaces and threads. SUS436L runs hotter in service (850°C vs 675°C continuous). On the shop floor, SUS436L sits in a lower cost tier (standard, $$) than 409 (premium, $$$).

SUS436LChoose it when strength drives the design, or when surface hardness matters.

409 vs SUS436L: properties

409SUS436L

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

77 GPa11.2 Msi
78 GPa11.3 Msi

Bulk Modulus

160 GPa23.2 Msi
159 GPa23.1 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

450 MPa65.3 ksi
480 MPa69.6 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
300 MPa43.5 ksi

Compressive Strength

250 MPa36.3 ksi
300 MPa43.5 ksi

Shear Strength

280 MPa40.6 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
250 MPa36.3 ksi

Hardness, Brinell

150 HB
155 HB

Hardness, Vickers

155 HV
165 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Elongation at Break 30% · Reduction in Area 65% · Charpy V-Notch Impact (RT) 40 J29.5 ft·lbf · Hardness, Rockwell B 80 HRB

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,482°C2,700 °F
1,425°C2,597 °F

Liquidus Temperature

1,532°C2,790 °F
1,510°C2,750 °F

Same in both: Density 7.7 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
23 W/m·K13.3 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
10.4 µm/m·K5.8 µin/in·°F

Max Service Temperature (continuous)

675°C1,247 °F
850°C1,562 °F

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 260 J/g112 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.9 % IACS · Electrical Resistivity 6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.15 V

Corrosion Resistance

40 / 100
68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

65%
55%

Weldability

80 / 100
72 / 100

Formability (cold)

78 / 100
72 / 100

Brazeability / Solderability

60 / 100
65 / 100

Polishability

55 / 100
70 / 100

Same in both: Machinability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

40 MJ/kg17,197 BTU/lb
45 MJ/kg19,347 BTU/lb

Embodied Carbon (primary production)

2.9 kg CO₂/kg
3.5 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
150 L/kg18 gal/lb

Typical Recycled Content

65%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

58 kN·m/kg
62 kN·m/kg

Modulus of Resilience

156 kJ/m³
225 kJ/m³

Thermal Diffusivity

7 mm²/s
6.5 mm²/s

Same in both: Specific Stiffness (E / density) 26 MN·m/kg · Thermal Shock Resistance Index 5

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleSUS436L409

Manufacturing and finishing

Capability409SUS436L
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

409 vs SUS436L — frequently asked

Is SUS436L stronger than 409?

Yes. SUS436L has a typical yield strength of 300 MPa (43.5 ksi) against 250 MPa (36.3 ksi) for 409 — about 20% more. Tensile strength is 480 MPa (69.6 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, 409 or SUS436L?

SUS436L is the lower-cost material: it sits in the standard tier ($$) while 409 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 409 or SUS436L?

409. Its weldability rates very good (80/100) against very good (72/100) for SUS436L.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 409 and SUS436L side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.