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Stainless Steel 409 vs S44627

Stainless Steel · grade comparison

Stainless Steel 409 and S44627 are both stainless steel grades. S44627 is the stronger of the two: yield strength 345 MPa (50 ksi) against 250 MPa (36.3 ksi) for 409, about 38% more; tensile strength follows at 490 MPa (71.1 ksi) vs 450 MPa (65.3 ksi). S44627 is harder — 160 HB against 150 HB for 409 — which matters for wear surfaces and threads. 409 runs hotter in service (675°C vs 315°C continuous) and 409 conducts heat better (24.9 W/m·K vs 17.5 W/m·K). On the shop floor, 409 machines more easily (good vs fair), 409 welds better (very good vs good), and 409 forms better (very good vs good).

409Choose it when the part sees heat, or when the part is machined in volume.

S44627Choose it when strength drives the design, or when surface hardness matters.

409 vs S44627: properties

409S44627

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

450 MPa65.3 ksi
490 MPa71.1 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
345 MPa50 ksi

Reduction in Area

65%
60%

Compressive Strength

250 MPa36.3 ksi
345 MPa50 ksi

Shear Strength

280 MPa40.6 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
240 MPa34.8 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
60 J44.3 ft·lbf

Hardness, Brinell

150 HB
160 HB

Hardness, Rockwell B

80 HRB
84 HRB

Hardness, Vickers

155 HV
170 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3 · Elongation at Break 30%

Physical

Density and transition temperatures.

Density

7.7 g/cm³0.28 lb/in³
7.67 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,482°C2,700 °F
1,450°C2,642 °F

Liquidus Temperature

1,532°C2,790 °F
1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
17.5 W/m·K10.1 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
420 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
9.9 µm/m·K5.5 µin/in·°F

Max Service Temperature (continuous)

675°C1,247 °F
315°C599 °F

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Same in both: Latent Heat of Fusion 260 J/g112 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.9 % IACS · Electrical Resistivity 6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.1 V

Corrosion Resistance

40 / 100
78 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
50%

Weldability

80 / 100
55 / 100

Formability (cold)

78 / 100
60 / 100

Polishability

55 / 100
70 / 100

Same in both: Brazeability / Solderability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

40 MJ/kg17,197 BTU/lb
52 MJ/kg22,356 BTU/lb

Embodied Carbon (primary production)

2.9 kg CO₂/kg
3.8 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
120 L/kg14.4 gal/lb

Typical Recycled Content

65%
55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

58 kN·m/kg
64 kN·m/kg

Specific Stiffness (E / density)

26 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

156 kJ/m³
298 kJ/m³

Thermal Diffusivity

7 mm²/s
5.4 mm²/s

Thermal Shock Resistance Index

5
4

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleS44627409

Manufacturing and finishing

Capability409S44627
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

409 vs S44627 — frequently asked

Is S44627 stronger than 409?

Yes. S44627 has a typical yield strength of 345 MPa (50 ksi) against 250 MPa (36.3 ksi) for 409 — about 38% more. Tensile strength is 490 MPa (71.1 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, 409 or S44627?

409 is the lower-cost material: it sits in the premium tier ($$$) while S44627 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 409 or S44627?

409. Its machinability rates good (55/100) against fair (45/100) for S44627; for welding the order is 409 first (very good, 80/100) then S44627 (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 409 and S44627 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.