Stainless Steel 309 vs 410HT
Stainless Steel · grade comparison
Stainless Steel 309 and 410HT are both stainless steel grades, both heat resistant ss. 309 is the stronger of the two: tensile strength 620 MPa (89.9 ksi) against 490 MPa (71.1 ksi) for 410HT, about 27% more. 309 is the more ductile: elongation 45% versus 25% for 410HT, and 309 is harder (165 HB vs 155 HB). 309 runs hotter in service (1,050°C vs 650°C continuous) and 410HT conducts heat better (24.9 W/m·K vs 15.6 W/m·K). On the shop floor, 410HT machines more easily (50 vs 36 out of 100), 309 welds better (very good vs fair), and 410HT sits in a lower cost tier (premium, $$$) than 309 (high, $$$$).
309Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
410HTChoose it when the part is machined in volume, or when cost is the deciding factor.
309 vs 410HT: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Compressive Strength
Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Poisson's Ratio 0.28
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Latent Heat of Fusion 270 J/g116 BTU/lb
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Same in both: Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Same in both: Typical Recycled Content 60%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 309 | 410HT |
|---|---|---|
| Default condition | Solution Annealed | Annealed |
| Relative cost | $$$$ High | $$$ Premium |
| Min. machined wall | 0.8 mm | 0.8 mm |
| Best machined surface | Ra 1.6 µm | Ra 1.6 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 32 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, CrN, DLC, Electroless Nickel (EN), Electropolishing and 20 more.
309 vs 410HT — frequently asked
Is 309 stronger than 410HT?
Yes. 309 has a typical tensile strength of 620 MPa (89.9 ksi) against 490 MPa (71.1 ksi) for 410HT — about 27% more.
Which is cheaper, 309 or 410HT?
410HT is the lower-cost material: it sits in the premium tier ($$$) while 309 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 309 or 410HT?
410HT, by a small margin. Both rate fair for machinability — 50/100 against 36/100 for 309; for welding the order is 309 first (very good, 70/100) then 410HT (fair, 40/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 309 and 410HT side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.