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Stainless Steel 304 vs S21904

Stainless Steel · grade comparison

Stainless Steel 304 and S21904 are both stainless steel grades. S21904 is the stronger of the two: yield strength 415 MPa (60.2 ksi) against 250 MPa (36.3 ksi) for 304, about 66% more; tensile strength follows at 745 MPa (108 ksi) vs 585 MPa (84.8 ksi). In exchange, 304 is the more ductile: elongation 55% versus 48% for S21904, and S21904 is harder (200 HB vs 150 HB). 304 runs hotter in service (870°C vs 760°C continuous) and 304 conducts heat better (16.2 W/m·K vs 14.5 W/m·K). On the shop floor, 304 machines more easily (fair vs poor), 304 welds better (excellent vs very good), and 304 sits in a lower cost tier (standard, $$) than S21904 (premium, $$$).

304Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

S21904Choose it when strength drives the design.

304 vs S21904: properties

304S21904

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

193 GPa28 Msi
200 GPa29 Msi

Bulk Modulus

152 GPa22 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

585 MPa84.8 ksi
745 MPa108 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
415 MPa60.2 ksi

Elongation at Break

55%
48%

Reduction in Area

70%
65%

Compressive Strength

250 MPa36.3 ksi
420 MPa60.9 ksi

Shear Strength

415 MPa60.2 ksi
480 MPa69.6 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
350 MPa50.8 ksi

Fracture Toughness (K_IC)

220 MPa·√m200 ksi·√in
200 MPa·√m182 ksi·√in

Hardness, Brinell

150 HB
200 HB

Hardness, Rockwell B

82 HRB
95 HRB

Hardness, Vickers

160 HV
210 HV

Same in both: Shear Modulus 77 GPa11.2 Msi · Poisson's Ratio 0.29 · Charpy V-Notch Impact (RT) 200 J148 ft·lbf

Physical

Density and transition temperatures.

Density

8 g/cm³0.29 lb/in³
7.83 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,370°C2,498 °F

Liquidus Temperature

1,450°C2,642 °F
1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16.2 W/m·K9.4 BTU/hr·ft·°F
14.5 W/m·K8.4 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

17.3 µm/m·K9.6 µin/in·°F
15.1 µm/m·K8.4 µin/in·°F

Latent Heat of Fusion

285 J/g123 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

870°C1,598 °F
760°C1,400 °F

Min Service Temperature

-196°C-321 °F
-253°C-423 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.4 % IACS · Electrical Resistivity 7.2×10⁻⁷ Ω·m28.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.05 V
-0.1 V

Corrosion Resistance

70 / 100
56 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
30%

Weldability

88 / 100
78 / 100

Formability (cold)

90 / 100
58 / 100

Brazeability / Solderability

65 / 100
55 / 100

Polishability

88 / 100
70 / 100

Castability

—
35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

53 MJ/kg22,786 BTU/lb
57 MJ/kg24,506 BTU/lb

Embodied Water

110 L/kg13.2 gal/lb
190 L/kg22.8 gal/lb

Typical Recycled Content

70%
55%

Same in both: Embodied Carbon (primary production) 5.4 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

73 kN·m/kg
95 kN·m/kg

Specific Stiffness (E / density)

24.1 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

162 kJ/m³
431 kJ/m³

Thermal Diffusivity

4.1 mm²/s
3.7 mm²/s

Thermal Shock Resistance Index

3
4

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale304S21904

Manufacturing and finishing

Capability304S21904
CNC machiningYes—
Sheet metalYes—
Casting & forgingYes—
Default conditionAnnealed—
Relative cost$$ Standard$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

304 vs S21904 — frequently asked

Is S21904 stronger than 304?

Yes. S21904 has a typical yield strength of 415 MPa (60.2 ksi) against 250 MPa (36.3 ksi) for 304 — about 66% more. Tensile strength is 745 MPa (108 ksi) vs 585 MPa (84.8 ksi).

Which is cheaper, 304 or S21904?

304 is the lower-cost material: it sits in the standard tier ($$) while S21904 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 304 or S21904?

304. Its machinability rates fair (45/100) against poor (30/100) for S21904; for welding the order is 304 first (excellent, 88/100) then S21904 (very good, 78/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 304 and S21904 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.