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Stainless Steel 2507 vs 255

Stainless Steel · grade comparison

Stainless Steel 2507 and 255 are both stainless steel grades, both super duplex ss. 2507 is the stronger of the two: tensile strength 880 MPa (128 ksi) against 830 MPa (120 ksi) for 255, about 6% more. 2507 conducts heat better (15 W/m·K vs 13.5 W/m·K). On the shop floor, 255 welds better (very good vs good).

2507Choose it when strength drives the design.

255Choose it when it will be welded.

2507 vs 255: properties

2507255

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
205 GPa29.7 Msi

Shear Modulus

77 GPa11.2 Msi
79 GPa11.5 Msi

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Tensile Strength (Ultimate)

880 MPa128 ksi
830 MPa120 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
610 MPa88.5 ksi

Elongation at Break

30%
28%

Shear Strength

560 MPa81.2 ksi
510 MPa74 ksi

Fatigue Strength (Endurance Limit)

450 MPa65.3 ksi
380 MPa55.1 ksi

Fracture Toughness (K_IC)

130 MPa·√m118 ksi·√in
120 MPa·√m109 ksi·√in

Charpy V-Notch Impact (RT)

230 J170 ft·lbf
200 J148 ft·lbf

Hardness, Brinell

270 HB
265 HB

Hardness, Rockwell C

28 HRC
27 HRC

Hardness, Vickers

285 HV
280 HV

Same in both: Poisson's Ratio 0.3 · Reduction in Area 55% · Compressive Strength 620 MPa89.9 ksi

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.81 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,350°C2,462 °F
1,400°C2,552 °F

Liquidus Temperature

1,400°C2,552 °F
1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

15 W/m·K8.7 BTU/hr·ft·°F
13.5 W/m·K7.8 BTU/hr·ft·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
—

Same in both: Specific Heat Capacity 480 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13 µm/m·K7.2 µin/in·°F · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.2 % IACS · Electrical Resistivity 8×10⁻⁷ Ω·m31.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

88 / 100
85 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
25 / 100

Weldability

60 / 100
70 / 100

Formability (cold)

45 / 100
40 / 100

Brazeability / Solderability

35 / 100
40 / 100

Polishability

70 / 100
75 / 100

Castability

—
55 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

72 MJ/kg30,954 BTU/lb
85 MJ/kg36,543 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
5.6 kg CO₂/kg

Embodied Water

220 L/kg26.4 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

60%
50%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

113 kN·m/kg
106 kN·m/kg

Specific Stiffness (E / density)

25.6 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

961 kJ/m³
908 kJ/m³

Thermal Diffusivity

4 mm²/s
3.6 mm²/s

Thermal Shock Resistance Index

5
4

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale2507255

Manufacturing and finishing

Capability2507255
Default conditionSolution AnnealedSolution Annealed
Relative cost$$$ Premium$$$ Premium
Min. machined wall1 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 32 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, CrN, DLC, Electroless Nickel (EN), Electropolishing and 20 more.

2507 vs 255 — frequently asked

Is 2507 stronger than 255?

Yes. 2507 has a typical tensile strength of 880 MPa (128 ksi) against 830 MPa (120 ksi) for 255 — about 6% more.

Which is cheaper, 2507 or 255?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 2507 or 255?

255. Its weldability rates very good (70/100) against good (60/100) for 2507.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2507 and 255 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.