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Stainless Steel 2304 vs 255

Stainless Steel · grade comparison

Stainless Steel 2304 and 255 are both stainless steel grades. 255 is the stronger of the two: yield strength 610 MPa (88.5 ksi) against 460 MPa (66.7 ksi) for 2304, about 33% more; tensile strength follows at 830 MPa (120 ksi) vs 680 MPa (98.6 ksi). 255 is harder — 265 HB against 240 HB for 2304 — which matters for wear surfaces and threads. 2304 conducts heat better (16 W/m·K vs 13.5 W/m·K). On the shop floor, 2304 machines more easily (fair vs poor) and 2304 forms better (good vs fair).

2304Choose it when the part is machined in volume.

255Choose it when strength drives the design, or when surface hardness matters.

2304 vs 255: properties

2304255

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
205 GPa29.7 Msi

Shear Modulus

77 GPa11.2 Msi
79 GPa11.5 Msi

Bulk Modulus

150 GPa21.8 Msi
165 GPa23.9 Msi

Tensile Strength (Ultimate)

680 MPa98.6 ksi
830 MPa120 ksi

Yield Strength (0.2% offset)

460 MPa66.7 ksi
610 MPa88.5 ksi

Elongation at Break

30%
28%

Compressive Strength

470 MPa68.2 ksi
620 MPa89.9 ksi

Shear Strength

420 MPa60.9 ksi
510 MPa74 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
380 MPa55.1 ksi

Charpy V-Notch Impact (RT)

220 J162 ft·lbf
200 J148 ft·lbf

Hardness, Brinell

240 HB
265 HB

Hardness, Rockwell B

99 HRB
—

Hardness, Rockwell C

22 HRC
27 HRC

Hardness, Vickers

250 HV
280 HV

Same in both: Poisson's Ratio 0.3 · Reduction in Area 55% · Fracture Toughness (K_IC) 120 MPa·√m109 ksi·√in

Physical

Density and transition temperatures.

Density

7.75 g/cm³0.28 lb/in³
7.81 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,385°C2,525 °F
1,400°C2,552 °F

Liquidus Temperature

1,445°C2,633 °F
1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16 W/m·K9.2 BTU/hr·ft·°F
13.5 W/m·K7.8 BTU/hr·ft·°F

Latent Heat of Fusion

275 J/g118 BTU/lb
—

Same in both: Specific Heat Capacity 480 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13 µm/m·K7.2 µin/in·°F · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.2 % IACS · Electrical Resistivity 8×10⁻⁷ Ω·m31.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

74 / 100
85 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
20%

Weldability

72 / 100
70 / 100

Formability (cold)

55 / 100
40 / 100

Castability

45 / 100
55 / 100

Polishability

70 / 100
75 / 100

Same in both: Brazeability / Solderability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

46 MJ/kg19,776 BTU/lb
85 MJ/kg36,543 BTU/lb

Embodied Carbon (primary production)

3.8 kg CO₂/kg
5.6 kg CO₂/kg

Embodied Water

100 L/kg12 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

70%
50%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

88 kN·m/kg
106 kN·m/kg

Specific Stiffness (E / density)

25.8 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

529 kJ/m³
908 kJ/m³

Thermal Diffusivity

4.3 mm²/s
3.6 mm²/s

Same in both: Thermal Shock Resistance Index 4

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale2304255

Manufacturing and finishing

Capability2304255
Default conditionSolution AnnealedSolution Annealed
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 32 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, CrN, DLC, Electroless Nickel (EN), Electropolishing and 20 more.

2304 vs 255 — frequently asked

Is 255 stronger than 2304?

Yes. 255 has a typical yield strength of 610 MPa (88.5 ksi) against 460 MPa (66.7 ksi) for 2304 — about 33% more. Tensile strength is 830 MPa (120 ksi) vs 680 MPa (98.6 ksi).

Which is cheaper, 2304 or 255?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 2304 or 255?

2304. Its machinability rates fair (35/100) against poor (25/100) for 255.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2304 and 255 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.