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Stainless Steel 2205 vs S32520

Stainless Steel · grade comparison

Stainless Steel 2205 and S32520 are both stainless steel grades. S32520 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 540 MPa (78.3 ksi) for 2205, about 15% more; tensile strength follows at 850 MPa (123 ksi) vs 790 MPa (115 ksi). On the shop floor, 2205 forms better (good vs fair) and S32520 sits in a lower cost tier (high, $$$$) than 2205 (specialty, $$$$$).

S32520Choose it when strength drives the design, or when cost is the deciding factor.

2205 vs S32520: properties

2205S32520

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

790 MPa115 ksi
850 MPa123 ksi

Yield Strength (0.2% offset)

540 MPa78.3 ksi
620 MPa89.9 ksi

Reduction in Area

60%
55%

Compressive Strength

540 MPa78.3 ksi
620 MPa89.9 ksi

Shear Strength

480 MPa69.6 ksi
520 MPa75.4 ksi

Fatigue Strength (Endurance Limit)

390 MPa56.6 ksi
400 MPa58 ksi

Hardness, Brinell

255 HB
260 HB

Hardness, Rockwell B

100 HRB
—

Hardness, Vickers

265 HV
270 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3 · Elongation at Break 30% · Fracture Toughness (K_IC) 120 MPa·√m109 ksi·√in · Charpy V-Notch Impact (RT) 220 J162 ft·lbf · Hardness, Rockwell C 26 HRC

Physical

Density and transition temperatures.

Same in both: Density 7.8 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,385°C2,525 °F · Liquidus Temperature 1,445°C2,633 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16 W/m·K9.2 BTU/hr·ft·°F
17 W/m·K9.8 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

13 µm/m·K7.2 µin/in·°F
12.8 µm/m·K7.1 µin/in·°F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.2 % IACS
2 % IACS

Electrical Resistivity

8×10⁻⁷ Ω·m31.5 µΩ·in
8.5×10⁻⁷ Ω·m33.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
0.05 V

Corrosion Resistance

80 / 100
85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

32 / 100
28 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
22%

Weldability

78 / 100
70 / 100

Formability (cold)

55 / 100
45 / 100

Brazeability / Solderability

40 / 100
—

Polishability

75 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

62 MJ/kg26,655 BTU/lb
65 MJ/kg27,945 BTU/lb

Embodied Carbon (primary production)

4.6 kg CO₂/kg
4.8 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

65%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

101 kN·m/kg
109 kN·m/kg

Modulus of Resilience

729 kJ/m³
961 kJ/m³

Thermal Diffusivity

4.4 mm²/s
4.6 mm²/s

Thermal Shock Resistance Index

5
6

Same in both: Specific Stiffness (E / density) 25.6 MN·m/kg

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale2205S32520

Manufacturing and finishing

Capability2205S32520
CNC machiningYes—
Sheet metalYes—
Default conditionSolution Annealed—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall1 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

2205 vs S32520 — frequently asked

Is S32520 stronger than 2205?

Yes. S32520 has a typical yield strength of 620 MPa (89.9 ksi) against 540 MPa (78.3 ksi) for 2205 — about 15% more. Tensile strength is 850 MPa (123 ksi) vs 790 MPa (115 ksi).

Which is cheaper, 2205 or S32520?

S32520 is the lower-cost material: it sits in the high tier ($$$$) while 2205 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 2205 or S32520?

2205. Its weldability rates very good (78/100) against very good (70/100) for S32520.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2205 and S32520 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.