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Stainless Steel 2101 vs 2205

Stainless Steel · grade comparison

Stainless Steel 2101 and 2205 are both stainless steel grades, both duplex ss. 2205 is the stronger of the two: tensile strength 790 MPa (115 ksi) against 750 MPa (109 ksi) for 2101, about 5% more. In exchange, 2101 is the more ductile: elongation 38% versus 30% for 2205, and 2205 is harder (255 HB vs 230 HB). 2101 conducts electricity better (2.7 % IACS vs 2.2 % IACS). On the shop floor, 2101 sits in a lower cost tier (premium, $$$) than 2205 (specialty, $$$$$).

2101Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

2205Choose it when strength drives the design.

2101 vs 2205: properties

21012205

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

166 GPa24.1 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

750 MPa109 ksi
790 MPa115 ksi

Yield Strength (0.2% offset)

530 MPa76.9 ksi
540 MPa78.3 ksi

Elongation at Break

38%
30%

Reduction in Area

55%
60%

Compressive Strength

530 MPa76.9 ksi
540 MPa78.3 ksi

Shear Strength

450 MPa65.3 ksi
480 MPa69.6 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
390 MPa56.6 ksi

Charpy V-Notch Impact (RT)

150 J111 ft·lbf
220 J162 ft·lbf

Hardness, Brinell

230 HB
255 HB

Hardness, Rockwell B

98 HRB
100 HRB

Hardness, Vickers

250 HV
265 HV

Hardness, Rockwell C

—
26 HRC

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 77 GPa11.2 Msi · Poisson's Ratio 0.3 · Fracture Toughness (K_IC) 120 MPa·√m109 ksi·√in

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,385°C2,525 °F

Liquidus Temperature

1,465°C2,669 °F
1,445°C2,633 °F

Same in both: Density 7.8 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

15 W/m·K8.7 BTU/hr·ft·°F
16 W/m·K9.2 BTU/hr·ft·°F

Specific Heat Capacity

500 J/kg·K0.12 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Same in both: Thermal Expansion (CTE, 20–100 °C) 13 µm/m·K7.2 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.7 % IACS
2.2 % IACS

Electrical Resistivity

6.5×10⁻⁷ Ω·m25.6 µΩ·in
8×10⁻⁷ Ω·m31.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.1 V
-0.15 V

Corrosion Resistance

66 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

28%
30%

Weldability

70 / 100
78 / 100

Same in both: Formability (cold) 55 / 100 · Brazeability / Solderability 40 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

48 MJ/kg20,636 BTU/lb
62 MJ/kg26,655 BTU/lb

Embodied Carbon (primary production)

3.5 kg CO₂/kg
4.6 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
130 L/kg15.6 gal/lb

Same in both: Typical Recycled Content 65%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

96 kN·m/kg
101 kN·m/kg

Modulus of Resilience

702 kJ/m³
729 kJ/m³

Thermal Diffusivity

3.8 mm²/s
4.4 mm²/s

Thermal Shock Resistance Index

4
5

Same in both: Specific Stiffness (E / density) 25.6 MN·m/kg

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale22052101

Manufacturing and finishing

Capability21012205
Default conditionSolution AnnealedSolution Annealed
Relative cost$$$ Premium$$$$$ Specialty
Min. machined wall0.8 mm1 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 32 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, CrN, DLC, Electroless Nickel (EN), Electropolishing and 20 more.

2101 vs 2205 — frequently asked

Is 2205 stronger than 2101?

Yes. 2205 has a typical tensile strength of 790 MPa (115 ksi) against 750 MPa (109 ksi) for 2101 — about 5% more.

Which is cheaper, 2101 or 2205?

2101 is the lower-cost material: it sits in the premium tier ($$$) while 2205 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 2101 or 2205?

2205. Its weldability rates very good (78/100) against very good (70/100) for 2101.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2101 and 2205 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.