Solder & Low-Melting Alloy Sn10Pb90 vs Sn60Pb40E
Solder & Low-Melting Alloy · grade comparison
Solder & Low-Melting Alloy Sn10Pb90 and Sn60Pb40E are both solder & low-melting alloy grades. Sn60Pb40E is the stronger of the two: yield strength 30 MPa (4.35 ksi) against 14 MPa (2.03 ksi) for Sn10Pb90, about 114% more; tensile strength follows at 50 MPa (7.25 ksi) vs 25 MPa (3.63 ksi). Sn60Pb40E is the more ductile: elongation 35% versus 30% for Sn10Pb90, and Sn60Pb40E is harder (16 HB vs 10 HB). Sn60Pb40E is lighter (8.5 g/cm³ vs 10.75 g/cm³ for Sn10Pb90) and Sn60Pb40E is stiffer (30 GPa vs 23 GPa).
Sn10Pb90Choose it when the part sees heat.
Sn60Pb40EChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.
Sn10Pb90 vs Sn60Pb40E: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all solder & low-melting alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all solder & low-melting alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Hardness, Brinell
Fatigue Strength (Endurance Limit)
Hardness, Vickers
Same in both: Poisson's Ratio 0.4
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Same in both: Min Service Temperature -55°C-67 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Formability (cold)
Castability
Brazeability / Solderability
Same in both: Weldability 20 / 100 · Polishability 20 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | Sn10Pb90 | Sn60Pb40E |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$$$ High | $$$$ High |
| Min. machined wall | — | — |
| Best machined surface | — | — |
Sn10Pb90 vs Sn60Pb40E — frequently asked
Is Sn60Pb40E stronger than Sn10Pb90?
Yes. Sn60Pb40E has a typical yield strength of 30 MPa (4.35 ksi) against 14 MPa (2.03 ksi) for Sn10Pb90 — about 114% more. Tensile strength is 50 MPa (7.25 ksi) vs 25 MPa (3.63 ksi).
Which is cheaper, Sn10Pb90 or Sn60Pb40E?
Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, Sn10Pb90 or Sn60Pb40E?
Sn60Pb40E, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for Sn10Pb90.
Ready to make it?
Upload a CAD file and FabDigit prices the part in Sn10Pb90 and Sn60Pb40E side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.