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Solder & Low-Melting Alloy Pb60Sn40 vs Pb69Sn30Sb1

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Pb60Sn40 and Pb69Sn30Sb1 are both solder & low-melting alloy grades. Pb69Sn30Sb1 is the stronger of the two: yield strength 26 MPa (3.77 ksi) against 24 MPa (3.48 ksi) for Pb60Sn40, about 8% more; tensile strength follows at 42 MPa (6.09 ksi) vs 38 MPa (5.51 ksi). In exchange, Pb60Sn40 is the more ductile: elongation 40% versus 35% for Pb69Sn30Sb1, and Pb69Sn30Sb1 is harder (13 HB vs 12 HB). Pb60Sn40 is lighter (9.29 g/cm³ vs 9.7 g/cm³ for Pb69Sn30Sb1) and Pb60Sn40 conducts electricity better (10.1 % IACS vs 9 % IACS).

Pb60Sn40Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Pb69Sn30Sb1Choose it when strength drives the design.

Pb60Sn40 vs Pb69Sn30Sb1: properties

Pb60Sn40Pb69Sn30Sb1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

24 GPa3.5 Msi
25 GPa3.6 Msi

Shear Modulus

9 GPa1.3 Msi
9.5 GPa1.4 Msi

Bulk Modulus

33 GPa4.8 Msi
42 GPa6.1 Msi

Tensile Strength (Ultimate)

38 MPa5.5 ksi
42 MPa6.1 ksi

Yield Strength (0.2% offset)

24 MPa3.5 ksi
26 MPa3.8 ksi

Elongation at Break

40%
35%

Shear Strength

28 MPa4.1 ksi
30 MPa4.4 ksi

Hardness, Brinell

12 HB
13 HB

Compressive Strength

—
45 MPa6.5 ksi

Hardness, Vickers

—
14 HV

Same in both: Poisson's Ratio 0.4 · Fatigue Strength (Endurance Limit) 12 MPa1.7 ksi

Physical

Density and transition temperatures.

Density

9.29 g/cm³0.34 lb/in³
9.7 g/cm³0.35 lb/in³

Liquidus Temperature

238°C460 °F
255°C491 °F

Same in both: Melting Point (Solidus) 183°C361 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Specific Heat Capacity

176 J/kg·K0.04 BTU/lb·°F
155 J/kg·K0.04 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

24.5 µm/m·K13.6 µin/in·°F
26 µm/m·K14.4 µin/in·°F

Latent Heat of Fusion

41 J/g17.6 BTU/lb
38 J/g16.3 BTU/lb

Min Service Temperature

-55°C-67 °F
-40°C-40 °F

Same in both: Max Service Temperature (continuous) 100°C212 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.1 % IACS
9 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
1.9×10⁻⁷ Ω·m7.48 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.5 V · Corrosion Resistance 40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
35 / 100

Castability

90 / 100
85 / 100

Brazeability / Solderability

95 / 100
88 / 100

Polishability

30 / 100
20 / 100

Same in both: Weldability 20 / 100 · Formability (cold) 90 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

145 MJ/kg62,339 BTU/lb
115 MJ/kg49,441 BTU/lb

Embodied Carbon (primary production)

7.6 kg CO₂/kg
7 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
320 L/kg38.3 gal/lb

Same in both: Typical Recycled Content 55%

Common Calculations

Ratios derived from the values above.

Modulus of Resilience

12 kJ/m³
14 kJ/m³

Thermal Diffusivity

26.9 mm²/s
30.6 mm²/s

Same in both: Specific Strength (UTS / density) 4 kN·m/kg · Specific Stiffness (E / density) 2.6 MN·m/kg · Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scalePb60Sn40Pb69Sn30Sb1

Manufacturing and finishing

CapabilityPb60Sn40Pb69Sn30Sb1
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Pb60Sn40 vs Pb69Sn30Sb1 — frequently asked

Is Pb69Sn30Sb1 stronger than Pb60Sn40?

Yes. Pb69Sn30Sb1 has a typical yield strength of 26 MPa (3.77 ksi) against 24 MPa (3.48 ksi) for Pb60Sn40 — about 8% more. Tensile strength is 42 MPa (6.09 ksi) vs 38 MPa (5.51 ksi).

Which is cheaper, Pb60Sn40 or Pb69Sn30Sb1?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Pb60Sn40 or Pb69Sn30Sb1?

Pb69Sn30Sb1. Its machinability rates fair (35/100) against poor (30/100) for Pb60Sn40.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Pb60Sn40 and Pb69Sn30Sb1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.