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Solder & Low-Melting Alloy Pb58Sn40Sb2 vs Pb60Sn40

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Pb58Sn40Sb2 and Pb60Sn40 are both solder & low-melting alloy grades. Pb58Sn40Sb2 is the stronger of the two: yield strength 32 MPa (4.64 ksi) against 24 MPa (3.48 ksi) for Pb60Sn40, about 33% more; tensile strength follows at 48 MPa (6.96 ksi) vs 38 MPa (5.51 ksi). In exchange, Pb60Sn40 is the more ductile: elongation 40% versus 35% for Pb58Sn40Sb2, and Pb58Sn40Sb2 is harder (15 HB vs 12 HB). Pb58Sn40Sb2 is stiffer (27 GPa vs 24 GPa) and Pb58Sn40Sb2 runs hotter in service (110°C vs 100°C continuous).

Pb58Sn40Sb2Choose it when strength drives the design, or when the part sees heat.

Pb60Sn40Choose it when the part is bent, formed or impact-loaded.

Pb58Sn40Sb2 vs Pb60Sn40: properties

Pb58Sn40Sb2Pb60Sn40

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

27 GPa3.9 Msi
24 GPa3.5 Msi

Shear Modulus

9.8 GPa1.4 Msi
9 GPa1.3 Msi

Bulk Modulus

45 GPa6.5 Msi
33 GPa4.8 Msi

Tensile Strength (Ultimate)

48 MPa7 ksi
38 MPa5.5 ksi

Yield Strength (0.2% offset)

32 MPa4.6 ksi
24 MPa3.5 ksi

Elongation at Break

35%
40%

Shear Strength

36 MPa5.2 ksi
28 MPa4.1 ksi

Fatigue Strength (Endurance Limit)

14 MPa2 ksi
12 MPa1.7 ksi

Hardness, Brinell

15 HB
12 HB

Same in both: Poisson's Ratio 0.4

Physical

Density and transition temperatures.

Density

9.3 g/cm³0.34 lb/in³
9.29 g/cm³0.34 lb/in³

Melting Point (Solidus)

185°C365 °F
183°C361 °F

Liquidus Temperature

231°C448 °F
238°C460 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

43 W/m·K24.8 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

25.5 µm/m·K14.2 µin/in·°F
24.5 µm/m·K13.6 µin/in·°F

Latent Heat of Fusion

42 J/g18.1 BTU/lb
41 J/g17.6 BTU/lb

Max Service Temperature (continuous)

110°C230 °F
100°C212 °F

Min Service Temperature

-60°C-76 °F
-55°C-67 °F

Same in both: Specific Heat Capacity 176 J/kg·K0.04 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.5 % IACS
10.1 % IACS

Electrical Resistivity

1.64×10⁻⁷ Ω·m6.46 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

45 / 100
40 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.5 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
30 / 100

Castability

88 / 100
90 / 100

Brazeability / Solderability

90 / 100
95 / 100

Same in both: Weldability 20 / 100 · Formability (cold) 90 / 100 · Polishability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

143 MJ/kg61,479 BTU/lb
145 MJ/kg62,339 BTU/lb

Embodied Carbon (primary production)

9.5 kg CO₂/kg
7.6 kg CO₂/kg

Embodied Water

320 L/kg38.3 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

40%
55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

5 kN·m/kg
4 kN·m/kg

Specific Stiffness (E / density)

2.9 MN·m/kg
2.6 MN·m/kg

Modulus of Resilience

19 kJ/m³
12 kJ/m³

Thermal Diffusivity

26.3 mm²/s
26.9 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scalePb60Sn40Pb58Sn40Sb2

Manufacturing and finishing

CapabilityPb58Sn40Sb2Pb60Sn40
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Pb58Sn40Sb2 vs Pb60Sn40 — frequently asked

Is Pb58Sn40Sb2 stronger than Pb60Sn40?

Yes. Pb58Sn40Sb2 has a typical yield strength of 32 MPa (4.64 ksi) against 24 MPa (3.48 ksi) for Pb60Sn40 — about 33% more. Tensile strength is 48 MPa (6.96 ksi) vs 38 MPa (5.51 ksi).

Which is cheaper, Pb58Sn40Sb2 or Pb60Sn40?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Pb58Sn40Sb2 or Pb60Sn40?

Pb58Sn40Sb2. Its machinability rates fair (35/100) against poor (30/100) for Pb60Sn40.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Pb58Sn40Sb2 and Pb60Sn40 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.