Solder & Low-Melting Alloy Pb50Sn50 vs Pb80Sn20
Solder & Low-Melting Alloy · grade comparison
Solder & Low-Melting Alloy Pb50Sn50 and Pb80Sn20 are both solder & low-melting alloy grades. Pb50Sn50 is the stronger of the two: yield strength 27 MPa (3.92 ksi) against 14 MPa (2.03 ksi) for Pb80Sn20, about 93% more; tensile strength follows at 42 MPa (6.09 ksi) vs 27 MPa (3.92 ksi). Pb50Sn50 is the more ductile: elongation 55% versus 40% for Pb80Sn20, and Pb50Sn50 is harder (14 HB vs 11 HB). Pb50Sn50 is lighter (8.85 g/cm³ vs 10.2 g/cm³ for Pb80Sn20) and Pb50Sn50 conducts heat better (50 W/m·K vs 40 W/m·K).
Pb50Sn50Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
Pb50Sn50 vs Pb80Sn20: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all solder & low-melting alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all solder & low-melting alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 23 GPa3.3 Msi
Physical
Density and transition temperatures.
Density
Liquidus Temperature
Same in both: Melting Point (Solidus) 183°C361 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Same in both: Max Service Temperature (continuous) 100°C212 °F · Min Service Temperature -60°C-76 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | Pb50Sn50 | Pb80Sn20 |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$$$ High | $$$$ High |
| Min. machined wall | — | — |
| Best machined surface | — | — |
Pb50Sn50 vs Pb80Sn20 — frequently asked
Is Pb50Sn50 stronger than Pb80Sn20?
Yes. Pb50Sn50 has a typical yield strength of 27 MPa (3.92 ksi) against 14 MPa (2.03 ksi) for Pb80Sn20 — about 93% more. Tensile strength is 42 MPa (6.09 ksi) vs 27 MPa (3.92 ksi).
Which is cheaper, Pb50Sn50 or Pb80Sn20?
Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, Pb50Sn50 or Pb80Sn20?
Pb80Sn20. Its machinability rates fair (35/100) against poor (30/100) for Pb50Sn50; for welding the order is Pb80Sn20 first (poor, 20/100) then Pb50Sn50 (poor, 15/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in Pb50Sn50 and Pb80Sn20 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.