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Solder & Low-Melting Alloy Pb50Sn50 vs Pb58Sn40Sb2

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Pb50Sn50 and Pb58Sn40Sb2 are both solder & low-melting alloy grades. Pb58Sn40Sb2 is the stronger of the two: yield strength 32 MPa (4.64 ksi) against 27 MPa (3.92 ksi) for Pb50Sn50, about 19% more; tensile strength follows at 48 MPa (6.96 ksi) vs 42 MPa (6.09 ksi). In exchange, Pb50Sn50 is the more ductile: elongation 55% versus 35% for Pb58Sn40Sb2, and Pb58Sn40Sb2 is harder (15 HB vs 14 HB). Pb50Sn50 is lighter (8.85 g/cm³ vs 9.3 g/cm³ for Pb58Sn40Sb2) and Pb58Sn40Sb2 is stiffer (27 GPa vs 23 GPa).

Pb50Sn50Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Pb58Sn40Sb2Choose it when strength drives the design, or when the part sees heat.

Pb50Sn50 vs Pb58Sn40Sb2: properties

Pb50Sn50Pb58Sn40Sb2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

23 GPa3.3 Msi
27 GPa3.9 Msi

Shear Modulus

8.5 GPa1.2 Msi
9.8 GPa1.4 Msi

Bulk Modulus

36 GPa5.2 Msi
45 GPa6.5 Msi

Tensile Strength (Ultimate)

42 MPa6.1 ksi
48 MPa7 ksi

Yield Strength (0.2% offset)

27 MPa3.9 ksi
32 MPa4.6 ksi

Elongation at Break

55%
35%

Shear Strength

34 MPa4.9 ksi
36 MPa5.2 ksi

Hardness, Brinell

14 HB
15 HB

Hardness, Vickers

13 HV
—

Same in both: Poisson's Ratio 0.4 · Fatigue Strength (Endurance Limit) 14 MPa2 ksi

Physical

Density and transition temperatures.

Density

8.85 g/cm³0.32 lb/in³
9.3 g/cm³0.34 lb/in³

Melting Point (Solidus)

183°C361 °F
185°C365 °F

Liquidus Temperature

216°C421 °F
231°C448 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

50 W/m·K28.9 BTU/hr·ft·°F
43 W/m·K24.8 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

24.5 µm/m·K13.6 µin/in·°F
25.5 µm/m·K14.2 µin/in·°F

Max Service Temperature (continuous)

100°C212 °F
110°C230 °F

Same in both: Specific Heat Capacity 176 J/kg·K0.04 BTU/lb·°F · Latent Heat of Fusion 42 J/g18.1 BTU/lb · Min Service Temperature -60°C-76 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.9 % IACS
10.5 % IACS

Electrical Resistivity

1.58×10⁻⁷ Ω·m6.22 µΩ·in
1.64×10⁻⁷ Ω·m6.46 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.32 V
-0.5 V

Same in both: Corrosion Resistance 45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

35%
—

Weldability

15 / 100
20 / 100

Formability (cold)

95 / 100
90 / 100

Castability

90 / 100
88 / 100

Brazeability / Solderability

98 / 100
90 / 100

Polishability

20 / 100
30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

160 MJ/kg68,788 BTU/lb
143 MJ/kg61,479 BTU/lb

Embodied Carbon (primary production)

10.5 kg CO₂/kg
9.5 kg CO₂/kg

Embodied Water

450 L/kg53.9 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

45%
40%

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

2.6 MN·m/kg
2.9 MN·m/kg

Modulus of Resilience

16 kJ/m³
19 kJ/m³

Thermal Diffusivity

32.1 mm²/s
26.3 mm²/s

Thermal Shock Resistance Index

4
3

Same in both: Specific Strength (UTS / density) 5 kN·m/kg

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scalePb50Sn50Pb58Sn40Sb2

Manufacturing and finishing

CapabilityPb50Sn50Pb58Sn40Sb2
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Pb50Sn50 vs Pb58Sn40Sb2 — frequently asked

Is Pb58Sn40Sb2 stronger than Pb50Sn50?

Yes. Pb58Sn40Sb2 has a typical yield strength of 32 MPa (4.64 ksi) against 27 MPa (3.92 ksi) for Pb50Sn50 — about 19% more. Tensile strength is 48 MPa (6.96 ksi) vs 42 MPa (6.09 ksi).

Which is cheaper, Pb50Sn50 or Pb58Sn40Sb2?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Pb50Sn50 or Pb58Sn40Sb2?

Pb58Sn40Sb2. Its machinability rates fair (35/100) against poor (30/100) for Pb50Sn50; for welding the order is Pb58Sn40Sb2 first (poor, 20/100) then Pb50Sn50 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Pb50Sn50 and Pb58Sn40Sb2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.