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Precious Metal PdNi-H02 vs PdNi-H04

Precious Metal · PdNi temper comparison

PdNi-H02 and PdNi-H04 are two conditions of the same precious metal grade, PdNi: H02 (half hard) versus H04 (full hard). The chemistry is identical, so every difference below comes from the condition. PdNi-H04 is the stronger of the two: yield strength 850 MPa (123 ksi) against 600 MPa (87 ksi) for PdNi-H02, about 42% more; tensile strength follows at 950 MPa (138 ksi) vs 750 MPa (109 ksi). In exchange, PdNi-H02 is the more ductile: elongation 8% versus 2% for PdNi-H04, and PdNi-H04 is harder (270 HB vs 200 HB). PdNi-H02 runs hotter in service (400°C vs 300°C continuous). On the shop floor, PdNi-H02 welds better (good vs fair).

PdNi-H02Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

PdNi-H04Choose it when strength drives the design.

PdNi-H02 vs PdNi-H04: properties

PdNi-H02PdNi-H04

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

750 MPa109 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

600 MPa87 ksi
850 MPa123 ksi

Elongation at Break

8%
2%

Shear Strength

470 MPa68.2 ksi
570 MPa82.7 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
380 MPa55.1 ksi

Hardness, Brinell

200 HB
270 HB

Hardness, Rockwell B

95 HRB
103 HRB

Hardness, Vickers

210 HV
285 HV

Same in both: Elastic (Young's) Modulus 140 GPa20.3 Msi · Shear Modulus 53 GPa7.7 Msi · Bulk Modulus 185 GPa26.8 Msi · Poisson's Ratio 0.35

Physical

Density and transition temperatures.

Same in both: Density 11.3 g/cm³0.41 lb/in³ · Melting Point (Solidus) 1,275°C2,327 °F · Liquidus Temperature 1,305°C2,381 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

400°C752 °F
300°C572 °F

Same in both: Thermal Conductivity 24 W/m·K13.9 BTU/hr·ft·°F · Specific Heat Capacity 285 J/kg·K0.07 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 185 J/g79.5 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

5 % IACS
4.9 % IACS

Electrical Resistivity

3.45×10⁻⁷ Ω·m13.6 µΩ·in
3.52×10⁻⁷ Ω·m13.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) 0.2 V · Corrosion Resistance 85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
33%

Weldability

55 / 100
45 / 100

Formability (cold)

50 / 100
25 / 100

Same in both: Castability 55 / 100 · Brazeability / Solderability 80 / 100 · Polishability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 58,000 MJ/kg2.49×10⁷ BTU/lb · Embodied Carbon (primary production) 3,100 kg CO₂/kg · Embodied Water 120,000 L/kg14,379 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every precious metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

50100200500101520Density (g/cm³)Yield strength (MPa) — log scalePdNi

PdNi-H02 vs PdNi-H04 — frequently asked

Is PdNi-H04 stronger than PdNi-H02?

Yes. PdNi-H04 has a typical yield strength of 850 MPa (123 ksi) against 600 MPa (87 ksi) for PdNi-H02 — about 42% more. Tensile strength is 950 MPa (138 ksi) vs 750 MPa (109 ksi).

Which condition does FabDigit quote by default, H02 or H04?

M is the default PdNi condition in the FabDigit quote flow (neither H02 nor H04). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, PdNi-H02 or PdNi-H04?

PdNi-H04, by a small margin. Both rate fair for machinability — 40/100 against 35/100 for PdNi-H02; for welding the order is PdNi-H02 first (good, 55/100) then PdNi-H04 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PdNi-H02 and PdNi-H04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.