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TPE-S (SBS) vs TPU-Ester

Polymer · grade comparison

TPE-S (SBS) and TPU-Ester are both polymer grades. TPU-Ester is the stronger of the two: tensile strength 45 MPa (6.53 ksi) against 6 MPa (0.87 ksi) for TPE-S (SBS), about 7.5 times as much. In exchange, TPE-S (SBS) is the more ductile: elongation 700% versus 500% for TPU-Ester, and TPU-Ester is harder (40 Shore D vs 20 Shore D). TPE-S (SBS) is lighter (0.94 g/cm³ vs 1.22 g/cm³ for TPU-Ester) and TPU-Ester is stiffer (0.05 GPa vs 0.01 GPa). On the shop floor, TPU-Ester machines more easily (fair vs poor) and TPU-Ester welds better (excellent vs very good).

TPE-S (SBS)Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

TPU-EsterChoose it when strength drives the design, or when the part sees heat.

TPE-S (SBS) vs TPU-Ester: properties

TPE-S (SBS)TPU-Ester

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa8.7×10⁻⁴ Msi
0.05 GPa0.01 Msi

Poisson's Ratio

0.48
0.49

Tensile Strength (Ultimate)

6 MPa0.87 ksi
45 MPa6.5 ksi

Elongation at Break

700%
500%

Hardness, Shore A

65 Shore A
90 Shore A

Hardness, Shore D

20 Shore D
40 Shore D

Tear Strength

22 kN/m126 lbf/in
100 kN/m571 lbf/in

Compression Set (22 h, 70 °C)

45%
35%

Shear Modulus

—
0.02 GPa0 Msi

Bulk Modulus

—
2 GPa0.29 Msi

Flexural Modulus

—
0.05 GPa0.01 Msi

Physical

Density and transition temperatures.

Density

0.94 g/cm³0.03 lb/in³
1.22 g/cm³0.04 lb/in³

Glass Transition (Tg)

-88°C-126 °F
-35°C-31 °F

Water Absorption (24 h)

0.1%
0.7%

Melting Temperature (Tm)

—
210°C410 °F

Water Absorption (Saturation)

—
1.8%

Refractive Index

—
1.52

Light Transmission

—
80%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.17 W/m·K0.1 BTU/hr·ft·°F
0.2 W/m·K0.12 BTU/hr·ft·°F

Specific Heat Capacity

1,900 J/kg·K0.45 BTU/lb·°F
1,700 J/kg·K0.41 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

200 µm/m·K111 µin/in·°F
170 µm/m·K94.4 µin/in·°F

Max Service Temperature (continuous)

65°C149 °F
80°C176 °F

Min Service Temperature

-50°C-58 °F
-35°C-31 °F

Vicat Softening Point (B50)

72°C162 °F
100°C212 °F

Limiting Oxygen Index

19%
21%

Max Service Temperature (short-term)

85°C185 °F
120°C248 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10⁹ Ω·m3.94×10¹⁶ µΩ·in

Dielectric Strength

22 kV/mm559 V/mil
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

2.4
5

Dissipation Factor (1 MHz)

0.001
0.05

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹¹ Ω·cm

Surface Resistivity

1×10¹⁴ Ω
1×10¹² Ω

Comparative Tracking Index (CTI)

—
600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
75 / 100

UV / Weathering Resistance

20 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
35 / 100

Weldability

70 / 100
85 / 100

Formability (cold)

85 / 100
80 / 100

Polishability

30 / 100
50 / 100

Mold Shrinkage

1.5%
0.8%

Melt Flow Rate

12 g/10 min
25 g/10 min

Processing Melt Temperature (typ.)

185°C365 °F
210°C410 °F

Same in both: Mold Temperature (typ.) 30°C86 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
105 MJ/kg45,142 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
5.5 kg CO₂/kg

Embodied Water

180 L/kg21.6 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

10%
2%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

6 kN·m/kg
37 kN·m/kg

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 1

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityTPE-S (SBS)TPU-Ester
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

TPE-S (SBS) vs TPU-Ester — frequently asked

Is TPU-Ester stronger than TPE-S (SBS)?

Yes. TPU-Ester has a typical tensile strength of 45 MPa (6.53 ksi) against 6 MPa (0.87 ksi) for TPE-S (SBS) — about 7.5 times as much.

Which is cheaper, TPE-S (SBS) or TPU-Ester?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, TPE-S (SBS) or TPU-Ester?

TPU-Ester. Its machinability rates fair (35/100) against poor (20/100) for TPE-S (SBS); for welding the order is TPU-Ester first (excellent, 85/100) then TPE-S (SBS) (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in TPE-S (SBS) and TPU-Ester side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.