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Torlon 4203 vs Torlon 4301

Polymer · grade comparison

Torlon 4203 and Torlon 4301 are both polymer grades. Torlon 4203 is the stronger of the two: yield strength 185 MPa (26.8 ksi) against 108 MPa (15.7 ksi) for Torlon 4301, about 71% more; tensile strength follows at 192 MPa (27.8 ksi) vs 117 MPa (17 ksi). Torlon 4203 is the more ductile: elongation 15% versus 7% for Torlon 4301. Torlon 4301 is stiffer (6.8 GPa vs 4.5 GPa) and Torlon 4301 conducts heat better (0.54 W/m·K vs 0.26 W/m·K).

Torlon 4203Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Torlon 4203 vs Torlon 4301: properties

Torlon 4203Torlon 4301

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

4.5 GPa0.65 Msi
6.8 GPa0.99 Msi

Poisson's Ratio

0.42
0.4

Tensile Strength (Ultimate)

192 MPa27.8 ksi
117 MPa17 ksi

Yield Strength (0.2% offset)

185 MPa26.8 ksi
108 MPa15.7 ksi

Elongation at Break

15%
7%

Compressive Strength

221 MPa32.1 ksi
166 MPa24.1 ksi

Compressive Modulus

4 GPa0.58 Msi
5 GPa0.73 Msi

Flexural Strength

244 MPa35.4 ksi
176 MPa25.5 ksi

Flexural Modulus

5 GPa0.73 Msi
6.5 GPa0.94 Msi

Shear Strength

128 MPa18.6 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

3.5 MPa·√m3.2 ksi·√in
3 MPa·√m2.7 ksi·√in

Izod Impact, Notched

134 J/m2.5 ft·lbf/in
60 J/m1.1 ft·lbf/in

Hardness, Shore D

90 Shore D
88 Shore D

Hardness, Rockwell M

118 HRM
105 HRM

Physical

Density and transition temperatures.

Density

1.42 g/cm³0.05 lb/in³
1.46 g/cm³0.05 lb/in³

Water Absorption (Saturation)

5%
1.9%

Same in both: Glass Transition (Tg) 275°C527 °F · Water Absorption (24 h) 0.28%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.26 W/m·K0.15 BTU/hr·ft·°F
0.54 W/m·K0.31 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

30.6 µm/m·K17 µin/in·°F
25 µm/m·K13.9 µin/in·°F

Max Service Temperature (continuous)

260°C500 °F
250°C482 °F

Heat Deflection Temp. @ 1.8 MPa

278°C532 °F
279°C534 °F

Limiting Oxygen Index

45%
44%

Max Service Temperature (short-term)

290°C554 °F
280°C536 °F

Same in both: Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F · Min Service Temperature -196°C-321 °F · Heat Deflection Temp. @ 0.45 MPa 285°C545 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

2×10¹⁵ Ω·m7.87×10²² µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

23.6 kV/mm599 V/mil
—

Dielectric Constant (1 MHz)

3.9
—

Dissipation Factor (1 MHz)

0.026
—

Volume Resistivity

2×10¹⁷ Ω·cm
—

Comparative Tracking Index (CTI)

150 V
—

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
85 / 100

UV / Weathering Resistance

45 / 100
50 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

3 / 100
5 / 100

Polishability

70 / 100
60 / 100

Mold Shrinkage

0.65%
0.3%

Processing Melt Temperature (typ.)

355°C671 °F
350°C662 °F

Same in both: Machinability 55 / 100 · Formability (cold) 5 / 100 · Mold Temperature (typ.) 215°C419 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

350 MJ/kg150,473 BTU/lb
300 MJ/kg128,977 BTU/lb

Embodied Carbon (primary production)

16 kg CO₂/kg
15 kg CO₂/kg

Embodied Water

600 L/kg71.9 gal/lb
—

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

135 kN·m/kg
80 kN·m/kg

Specific Stiffness (E / density)

3.2 MN·m/kg
4.7 MN·m/kg

Modulus of Resilience

3,803 kJ/m³
858 kJ/m³

Thermal Diffusivity

0.2 mm²/s
0.4 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleTorlon 4203Torlon 4301

Manufacturing and finishing

CapabilityTorlon 4203Torlon 4301
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Torlon 4203 vs Torlon 4301 — frequently asked

Is Torlon 4203 stronger than Torlon 4301?

Yes. Torlon 4203 has a typical yield strength of 185 MPa (26.8 ksi) against 108 MPa (15.7 ksi) for Torlon 4301 — about 71% more. Tensile strength is 192 MPa (27.8 ksi) vs 117 MPa (17 ksi).

Which is cheaper, Torlon 4203 or Torlon 4301?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Torlon 4203 over Torlon 4301?

Pick Torlon 4203 when strength drives the design, or when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Torlon 4203 and Torlon 4301 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.