FabDigitFabDigit

Torlon 4203 vs Ultem 2300

Polymer · grade comparison

Torlon 4203 and Ultem 2300 are both polymer grades. Torlon 4203 is the stronger of the two: yield strength 185 MPa (26.8 ksi) against 169 MPa (24.5 ksi) for Ultem 2300, about 9% more; tensile strength follows at 192 MPa (27.8 ksi) vs 169 MPa (24.5 ksi). Torlon 4203 is the more ductile: elongation 15% versus 3% for Ultem 2300. Torlon 4203 is lighter (1.42 g/cm³ vs 1.51 g/cm³ for Ultem 2300) and Ultem 2300 is stiffer (9 GPa vs 4.5 GPa). On the shop floor, Ultem 2300 welds better (fair vs not recommended).

Torlon 4203Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Ultem 2300Choose it when it will be welded.

Torlon 4203 vs Ultem 2300: properties

Torlon 4203Ultem 2300

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

4.5 GPa0.65 Msi
9 GPa1.3 Msi

Poisson's Ratio

0.42
0.37

Tensile Strength (Ultimate)

192 MPa27.8 ksi
169 MPa24.5 ksi

Yield Strength (0.2% offset)

185 MPa26.8 ksi
169 MPa24.5 ksi

Elongation at Break

15%
3%

Compressive Strength

221 MPa32.1 ksi
195 MPa28.3 ksi

Compressive Modulus

4 GPa0.58 Msi
7.5 GPa1.1 Msi

Flexural Strength

244 MPa35.4 ksi
230 MPa33.4 ksi

Flexural Modulus

5 GPa0.73 Msi
8.6 GPa1.2 Msi

Shear Strength

128 MPa18.6 ksi
100 MPa14.5 ksi

Izod Impact, Notched

134 J/m2.5 ft·lbf/in
100 J/m1.9 ft·lbf/in

Hardness, Rockwell M

118 HRM
114 HRM

Shear Modulus

—
3.3 GPa0.48 Msi

Same in both: Fracture Toughness (K_IC) 3.5 MPa·√m3.2 ksi·√in · Hardness, Shore D 90 Shore D

Physical

Density and transition temperatures.

Density

1.42 g/cm³0.05 lb/in³
1.51 g/cm³0.05 lb/in³

Glass Transition (Tg)

275°C527 °F
217°C423 °F

Water Absorption (24 h)

0.28%
0.22%

Water Absorption (Saturation)

5%
0.9%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.26 W/m·K0.15 BTU/hr·ft·°F
0.3 W/m·K0.17 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

30.6 µm/m·K17 µin/in·°F
20 µm/m·K11.1 µin/in·°F

Max Service Temperature (continuous)

260°C500 °F
170°C338 °F

Min Service Temperature

-196°C-321 °F
-50°C-58 °F

Heat Deflection Temp. @ 0.45 MPa

285°C545 °F
216°C421 °F

Heat Deflection Temp. @ 1.8 MPa

278°C532 °F
210°C410 °F

Limiting Oxygen Index

45%
50%

Max Service Temperature (short-term)

290°C554 °F
200°C392 °F

Vicat Softening Point (B50)

—
219°C426 °F

Same in both: Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

2×10¹⁵ Ω·m7.87×10²² µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

23.6 kV/mm599 V/mil
28 kV/mm711 V/mil

Dielectric Constant (1 MHz)

3.9
3.5

Dissipation Factor (1 MHz)

0.026
0.0022

Volume Resistivity

2×10¹⁷ Ω·cm
1×10¹⁶ Ω·cm

Comparative Tracking Index (CTI)

150 V
175 V

Surface Resistivity

—
1×10¹⁶ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
85 / 100

Same in both: UV / Weathering Resistance 45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

3 / 100
45 / 100

Formability (cold)

5 / 100
10 / 100

Polishability

70 / 100
40 / 100

Mold Shrinkage

0.65%
0.3%

Processing Melt Temperature (typ.)

355°C671 °F
380°C716 °F

Mold Temperature (typ.)

215°C419 °F
150°C302 °F

Melt Flow Rate

—
6 g/10 min

Same in both: Machinability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

350 MJ/kg150,473 BTU/lb
160 MJ/kg68,788 BTU/lb

Embodied Carbon (primary production)

16 kg CO₂/kg
8 kg CO₂/kg

Embodied Water

600 L/kg71.9 gal/lb
350 L/kg41.9 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

135 kN·m/kg
112 kN·m/kg

Specific Stiffness (E / density)

3.2 MN·m/kg
6 MN·m/kg

Modulus of Resilience

3,803 kJ/m³
1,587 kJ/m³

Same in both: Thermal Diffusivity 0.2 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleUltem 2300Torlon 4203

Manufacturing and finishing

CapabilityTorlon 4203Ultem 2300
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Torlon 4203 vs Ultem 2300 — frequently asked

Is Torlon 4203 stronger than Ultem 2300?

Yes. Torlon 4203 has a typical yield strength of 185 MPa (26.8 ksi) against 169 MPa (24.5 ksi) for Ultem 2300 — about 9% more. Tensile strength is 192 MPa (27.8 ksi) vs 169 MPa (24.5 ksi).

Which is cheaper, Torlon 4203 or Ultem 2300?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Torlon 4203 or Ultem 2300?

Ultem 2300. Its weldability rates fair (45/100) against not recommended (3/100) for Torlon 4203.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Torlon 4203 and Ultem 2300 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.