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Integral Skin PU Foam vs RIM PU Foam

Polymer · grade comparison

Integral Skin PU Foam and RIM PU Foam are both polymer grades. RIM PU Foam is the stronger of the two: tensile strength 12 MPa (1.74 ksi) against 4 MPa (0.508 ksi) for Integral Skin PU Foam, about 3.4 times as much. In exchange, Integral Skin PU Foam is the more ductile: elongation 150% versus 130% for RIM PU Foam. Integral Skin PU Foam is lighter (0.35 g/cm³ vs 0.6 g/cm³ for RIM PU Foam) and RIM PU Foam is stiffer (0.22 GPa vs 0.05 GPa). On the shop floor, RIM PU Foam sits in a lower cost tier (standard, $$) than Integral Skin PU Foam (premium, $$$).

Integral Skin PU FoamChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

RIM PU FoamChoose it when strength drives the design, or when cost is the deciding factor.

Integral Skin PU Foam vs RIM PU Foam: properties

Integral Skin PU FoamRIM PU Foam

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.05 GPa0.01 Msi
0.22 GPa0.03 Msi

Tensile Strength (Ultimate)

4 MPa0.51 ksi
12 MPa1.7 ksi

Elongation at Break

150%
130%

Compressive Strength

0.6 MPa0.09 ksi
9 MPa1.3 ksi

Compressive Modulus

0.02 GPa0 Msi
0.2 GPa0.03 Msi

Flexural Strength

3 MPa0.36 ksi
14 MPa2 ksi

Flexural Modulus

0.05 GPa0.01 Msi
0.25 GPa0.04 Msi

Hardness, Shore A

65 Shore A
92 Shore A

Tear Strength

3 kN/m17.1 lbf/in
32 kN/m183 lbf/in

Compression Set (22 h, 70 °C)

10%
18%

Yield Strength (0.2% offset)

—
8 MPa1.2 ksi

Shear Strength

—
7 MPa1 ksi

Izod Impact, Notched

—
250 J/m4.7 ft·lbf/in

Hardness, Shore D

—
45 Shore D

Same in both: Poisson's Ratio 0.35

Physical

Density and transition temperatures.

Density

0.35 g/cm³0.01 lb/in³
0.6 g/cm³0.02 lb/in³

Glass Transition (Tg)

-30°C-22 °F
80°C176 °F

Water Absorption (24 h)

2%
0.6%

Water Absorption (Saturation)

—
2.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.06 W/m·K0.03 BTU/hr·ft·°F
0.08 W/m·K0.05 BTU/hr·ft·°F

Specific Heat Capacity

1,600 J/kg·K0.38 BTU/lb·°F
1,700 J/kg·K0.41 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

150 µm/m·K83.3 µin/in·°F
120 µm/m·K66.7 µin/in·°F

Max Service Temperature (continuous)

90°C194 °F
95°C203 °F

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Max Service Temperature (short-term)

120°C248 °F
130°C266 °F

Heat Deflection Temp. @ 0.45 MPa

—
80°C176 °F

Heat Deflection Temp. @ 1.8 MPa

—
55°C131 °F

Same in both: Limiting Oxygen Index 20%

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in
1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in

Dielectric Constant (1 MHz)

1.9
2.8

Volume Resistivity

1×10¹³ Ω·cm
1×10¹² Ω·cm

Dielectric Strength

—
12 kV/mm305 V/mil

Dissipation Factor (1 MHz)

—
0.04

Surface Resistivity

—
1×10¹³ Ω

Comparative Tracking Index (CTI)

—
600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
72 / 100

UV / Weathering Resistance

25 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
55 / 100

Weldability

5 / 100
10 / 100

Formability (cold)

20 / 100
25 / 100

Polishability

30 / 100
35 / 100

Mold Shrinkage

1%
1.2%

Mold Temperature (typ.)

50°C122 °F
62°C144 °F

Processing Melt Temperature (typ.)

—
40°C104 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Water

220 L/kg26.4 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

2%
3%

Same in both: Embodied Energy (primary production) 105 MJ/kg45,142 BTU/lb · Embodied Carbon (primary production) 4.6 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

10 kN·m/kg
20 kN·m/kg

Specific Stiffness (E / density)

0.1 MN·m/kg
0.4 MN·m/kg

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleRIM PU Foam

Manufacturing and finishing

CapabilityIntegral Skin PU FoamRIM PU Foam
Default condition——
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——

Integral Skin PU Foam vs RIM PU Foam — frequently asked

Is RIM PU Foam stronger than Integral Skin PU Foam?

Yes. RIM PU Foam has a typical tensile strength of 12 MPa (1.74 ksi) against 4 MPa (0.508 ksi) for Integral Skin PU Foam — about 3.4 times as much.

Which is cheaper, Integral Skin PU Foam or RIM PU Foam?

RIM PU Foam is the lower-cost material: it sits in the standard tier ($$) while Integral Skin PU Foam is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Integral Skin PU Foam or RIM PU Foam?

RIM PU Foam. Its machinability rates good (55/100) against fair (50/100) for Integral Skin PU Foam; for welding the order is RIM PU Foam first (not recommended, 10/100) then Integral Skin PU Foam (not recommended, 5/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Integral Skin PU Foam and RIM PU Foam side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.