FabDigitFabDigit

PEN vs PET

Polymer · grade comparison

PEN and PET are both polymer grades. Both yield at about 78 MPa — strength does not separate them. PEN is the more ductile: elongation 40% versus 20% for PET. PET is stiffer (3.1 GPa vs 2.8 GPa) and PEN runs hotter in service (155°C vs 100°C continuous). On the shop floor, PET machines more easily (very good vs good), PEN welds better (good vs fair), and PET sits in a lower cost tier (standard, $$) than PEN (high, $$$$).

PENChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

PETChoose it when the part is machined in volume, or when cost is the deciding factor.

PEN vs PET: properties

PENPET

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.8 GPa0.41 Msi
3.1 GPa0.45 Msi

Shear Modulus

1 GPa0.15 Msi
1.1 GPa0.16 Msi

Bulk Modulus

4 GPa0.62 Msi
5 GPa0.65 Msi

Poisson's Ratio

0.39
0.4

Tensile Strength (Ultimate)

80 MPa11.6 ksi
82 MPa11.9 ksi

Yield Strength (0.2% offset)

78 MPa11.3 ksi
80 MPa11.6 ksi

Elongation at Break

40%
20%

Compressive Modulus

2.9 GPa0.42 Msi
3 GPa0.44 Msi

Flexural Strength

115 MPa16.7 ksi
120 MPa17.4 ksi

Flexural Modulus

2.9 GPa0.42 Msi
3.1 GPa0.45 Msi

Fracture Toughness (K_IC)

3.5 MPa·√m3.2 ksi·√in
4 MPa·√m3.6 ksi·√in

Izod Impact, Notched

45 J/m0.84 ft·lbf/in
40 J/m0.75 ft·lbf/in

Hardness, Rockwell M

95 HRM
94 HRM

Same in both: Compressive Strength 100 MPa14.5 ksi · Shear Strength 55 MPa8 ksi · Hardness, Shore D 85 Shore D · Hardness, Rockwell R 120 HRR

Physical

Density and transition temperatures.

Density

1.36 g/cm³0.05 lb/in³
1.39 g/cm³0.05 lb/in³

Melting Temperature (Tm)

268°C514 °F
255°C491 °F

Glass Transition (Tg)

122°C252 °F
79°C174 °F

Water Absorption (24 h)

0.25%
0.11%

Water Absorption (Saturation)

0.6%
0.5%

Refractive Index

1.64
1.575

Light Transmission

85%
88%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.24 W/m·K0.14 BTU/hr·ft·°F
0.25 W/m·K0.14 BTU/hr·ft·°F

Specific Heat Capacity

1,250 J/kg·K0.3 BTU/lb·°F
1,150 J/kg·K0.27 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

60 µm/m·K33.3 µin/in·°F
65 µm/m·K36.1 µin/in·°F

Max Service Temperature (continuous)

155°C311 °F
100°C212 °F

Min Service Temperature

-70°C-94 °F
-20°C-4 °F

Heat Deflection Temp. @ 0.45 MPa

155°C311 °F
115°C239 °F

Heat Deflection Temp. @ 1.8 MPa

110°C230 °F
80°C176 °F

Vicat Softening Point (B50)

130°C266 °F
180°C356 °F

Limiting Oxygen Index

26%
22%

Max Service Temperature (short-term)

220°C428 °F
150°C302 °F

Electrical

Conductivity and insulation.

Dielectric Strength

30 kV/mm762 V/mil
22 kV/mm559 V/mil

Dielectric Constant (1 MHz)

3
3.2

Dissipation Factor (1 MHz)

0.01
0.018

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

76 / 100
70 / 100

UV / Weathering Resistance

80 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
78 / 100

Weldability

60 / 100
45 / 100

Formability (cold)

45 / 100
50 / 100

Polishability

70 / 100
60 / 100

Mold Shrinkage

1.2%
2%

Processing Melt Temperature (typ.)

300°C572 °F
280°C536 °F

Mold Temperature (typ.)

120°C248 °F
135°C275 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

110 MJ/kg47,292 BTU/lb
82 MJ/kg35,254 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
2.8 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
120 L/kg14.4 gal/lb

Typical Recycled Content

0%
25%

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

2.1 MN·m/kg
2.2 MN·m/kg

Modulus of Resilience

1,086 kJ/m³
1,032 kJ/m³

Thermal Diffusivity

0.1 mm²/s
0.2 mm²/s

Same in both: Specific Strength (UTS / density) 59 kN·m/kg · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePETPEN

Manufacturing and finishing

CapabilityPENPET
CNC machining—Yes
Sheet metal—Yes
Injection molding—Yes
Default condition—Unfilled
Relative cost$$$$ High$$ Standard
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Painting—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

PEN vs PET — frequently asked

What is the difference between PEN and PET?

PEN and PET are both polymer grades. Both yield at about 78 MPa — strength does not separate them. PEN is the more ductile: elongation 40% versus 20% for PET.

Which is cheaper, PEN or PET?

PET is the lower-cost material: it sits in the standard tier ($$) while PEN is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, PEN or PET?

PET. Its machinability rates very good (78/100) against good (60/100) for PEN; for welding the order is PEN first (good, 60/100) then PET (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PEN and PET side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.