PEKK vs PI
Polymer · grade comparison
PEKK and PI are both polymer grades, both high performance plastic. PEKK is the stronger of the two: tensile strength 95 MPa (13.8 ksi) against 86 MPa (12.5 ksi) for PI, about 10% more. PEKK is lighter (1.3 g/cm³ vs 1.43 g/cm³ for PI) and PEKK is stiffer (3.9 GPa vs 3 GPa). On the shop floor, PEKK welds better (good vs not recommended) and PEKK forms better (fair vs poor).
PEKKChoose it when strength drives the design, or when weight is the constraint.
PEKK vs PI: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all polymer grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all polymer grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Modulus
Flexural Strength
Flexural Modulus
Shear Strength
Fracture Toughness (K_IC)
Izod Impact, Notched
Hardness, Shore D
Hardness, Rockwell M
Same in both: Compressive Strength 130 MPa18.9 ksi
Physical
Density and transition temperatures.
Density
Melting Temperature (Tm)
Glass Transition (Tg)
Water Absorption (24 h)
Water Absorption (Saturation)
Refractive Index
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Heat Deflection Temp. @ 0.45 MPa
Heat Deflection Temp. @ 1.8 MPa
Limiting Oxygen Index
Max Service Temperature (short-term)
Electrical
Conductivity and insulation.
Dielectric Constant (1 MHz)
Dissipation Factor (1 MHz)
Comparative Tracking Index (CTI)
Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Dielectric Strength 22 kV/mm559 V/mil · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
UV / Weathering Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Mold Shrinkage
Processing Melt Temperature (typ.)
Mold Temperature (typ.)
Same in both: Polishability 60 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Same in both: Typical Recycled Content 0%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Same in both: Thermal Diffusivity 0.2 mm²/s · Thermal Shock Resistance Index 0
Strength versus weight
Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | PEKK | PI |
|---|---|---|
| 3D printing | Yes | — |
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Injection molding | — | Yes |
| Default condition | Unfilled | Unfilled |
| Relative cost | $$$$$ Specialty | $$$$$ Specialty |
| Min. machined wall | — | 0.5 mm |
| Best machined surface | — | Ra 0.8 µm |
| Chrome Plating (Plastic) | — | Yes |
| Conductive Coating | Yes | — |
| Dyeing (Nylon) | Yes | — |
| Primer Coating | Yes | — |
| Spray Painting | — | Yes |
| Tinted Coating | Yes | — |
| Vacuum Metallization | Yes | — |
| Waterproof Coating | Yes | — |
They share 4 finishes: EMI Shielding Coating, Painting, Soft Touch Coating, UV Coating.
PEKK vs PI — frequently asked
Is PEKK stronger than PI?
Yes. PEKK has a typical tensile strength of 95 MPa (13.8 ksi) against 86 MPa (12.5 ksi) for PI — about 10% more.
Which is cheaper, PEKK or PI?
Both sit in the same relative cost tier ($$$$$, specialty); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, PEKK or PI?
PI, by a small margin. Both rate good for machinability — 65/100 against 60/100 for PEKK; for welding the order is PEKK first (good, 55/100) then PI (not recommended, 5/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in PEKK and PI side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.