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PCTG vs PET

Polymer · grade comparison

PCTG and PET are both polymer grades. PET is the stronger of the two: yield strength 80 MPa (11.6 ksi) against 45 MPa (6.53 ksi) for PCTG, about 78% more; tensile strength follows at 82 MPa (11.9 ksi) vs 45 MPa (6.53 ksi). In exchange, PCTG is the more ductile: elongation 330% versus 20% for PET, and PET is harder (85 Shore D vs 76 Shore D). PCTG is lighter (1.23 g/cm³ vs 1.39 g/cm³ for PET) and PET is stiffer (3.1 GPa vs 1.6 GPa). On the shop floor, PET machines more easily (very good vs good) and PCTG welds better (excellent vs fair).

PCTGChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

PETChoose it when strength drives the design, or when the part sees heat.

PCTG vs PET: properties

PCTGPET

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

1.6 GPa0.23 Msi
3.1 GPa0.45 Msi

Tensile Strength (Ultimate)

45 MPa6.5 ksi
82 MPa11.9 ksi

Yield Strength (0.2% offset)

45 MPa6.5 ksi
80 MPa11.6 ksi

Elongation at Break

330%
20%

Compressive Strength

55 MPa8 ksi
100 MPa14.5 ksi

Flexural Strength

62 MPa9 ksi
120 MPa17.4 ksi

Flexural Modulus

1.7 GPa0.25 Msi
3.1 GPa0.45 Msi

Izod Impact, Notched

850 J/m15.9 ft·lbf/in
40 J/m0.75 ft·lbf/in

Hardness, Shore D

76 Shore D
85 Shore D

Hardness, Rockwell R

108 HRR
120 HRR

Shear Modulus

—
1.1 GPa0.16 Msi

Bulk Modulus

—
5 GPa0.65 Msi

Compressive Modulus

—
3 GPa0.44 Msi

Shear Strength

—
55 MPa8 ksi

Fracture Toughness (K_IC)

—
4 MPa·√m3.6 ksi·√in

Hardness, Rockwell M

—
94 HRM

Same in both: Poisson's Ratio 0.4

Physical

Density and transition temperatures.

Density

1.23 g/cm³0.04 lb/in³
1.39 g/cm³0.05 lb/in³

Glass Transition (Tg)

88°C190 °F
79°C174 °F

Water Absorption (24 h)

0.2%
0.11%

Refractive Index

1.567
1.575

Light Transmission

90%
88%

Melting Temperature (Tm)

—
255°C491 °F

Same in both: Water Absorption (Saturation) 0.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.19 W/m·K0.11 BTU/hr·ft·°F
0.25 W/m·K0.14 BTU/hr·ft·°F

Specific Heat Capacity

1,300 J/kg·K0.31 BTU/lb·°F
1,150 J/kg·K0.27 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

68 µm/m·K37.8 µin/in·°F
65 µm/m·K36.1 µin/in·°F

Max Service Temperature (continuous)

65°C149 °F
100°C212 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Heat Deflection Temp. @ 0.45 MPa

70°C158 °F
115°C239 °F

Heat Deflection Temp. @ 1.8 MPa

64°C147 °F
80°C176 °F

Vicat Softening Point (B50)

84°C183 °F
180°C356 °F

Limiting Oxygen Index

23%
22%

Max Service Temperature (short-term)

85°C185 °F
150°C302 °F

Electrical

Conductivity and insulation.

Dielectric Strength

16 kV/mm406 V/mil
22 kV/mm559 V/mil

Dielectric Constant (1 MHz)

3
3.2

Dissipation Factor (1 MHz)

0.02
0.018

Surface Resistivity

1×10¹⁶ Ω
1×10¹⁵ Ω

Comparative Tracking Index (CTI)

—
600 V

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

78 / 100
70 / 100

UV / Weathering Resistance

35 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
78 / 100

Weldability

85 / 100
45 / 100

Formability (cold)

90 / 100
50 / 100

Polishability

80 / 100
60 / 100

Mold Shrinkage

0.4%
2%

Melt Flow Rate

8 g/10 min
—

Processing Melt Temperature (typ.)

250°C482 °F
280°C536 °F

Mold Temperature (typ.)

25°C77 °F
135°C275 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

84 MJ/kg36,114 BTU/lb
82 MJ/kg35,254 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
2.8 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
120 L/kg14.4 gal/lb

Typical Recycled Content

0%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

37 kN·m/kg
59 kN·m/kg

Specific Stiffness (E / density)

1.3 MN·m/kg
2.2 MN·m/kg

Modulus of Resilience

633 kJ/m³
1,032 kJ/m³

Thermal Diffusivity

0.1 mm²/s
0.2 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePETPCTG

Manufacturing and finishing

CapabilityPCTGPET
CNC machining—Yes
Sheet metal—Yes
Injection molding—Yes
Default condition—Unfilled
Relative cost$$ Standard$$ Standard
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Painting—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

PCTG vs PET — frequently asked

Is PET stronger than PCTG?

Yes. PET has a typical yield strength of 80 MPa (11.6 ksi) against 45 MPa (6.53 ksi) for PCTG — about 78% more. Tensile strength is 82 MPa (11.9 ksi) vs 45 MPa (6.53 ksi).

Which is cheaper, PCTG or PET?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, PCTG or PET?

PET. Its machinability rates very good (78/100) against good (55/100) for PCTG; for welding the order is PCTG first (excellent, 85/100) then PET (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PCTG and PET side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.