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PBAT vs PETG

Polymer · grade comparison

PBAT and PETG are both polymer grades. PETG is the stronger of the two: yield strength 50 MPa (7.25 ksi) against 10 MPa (1.45 ksi) for PBAT, about 5.0 times as much; tensile strength follows at 50 MPa (7.25 ksi) vs 30 MPa (4.35 ksi). In exchange, PBAT is the more ductile: elongation 650% versus 120% for PETG, and PETG is harder (78 Shore D vs 32 Shore D). PETG is stiffer (2.1 GPa vs 0.09 GPa) and PETG runs hotter in service (63°C vs 55°C continuous). On the shop floor, PETG machines more easily (good vs poor) and PETG sits in a lower cost tier (budget, $) than PBAT (standard, $$).

PBATChoose it when the part is bent, formed or impact-loaded.

PETGChoose it when strength drives the design, or when the part sees heat.

PBAT vs PETG: properties

PBATPETG

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.09 GPa0.01 Msi
2.1 GPa0.3 Msi

Poisson's Ratio

0.45
0.4

Tensile Strength (Ultimate)

30 MPa4.4 ksi
50 MPa7.3 ksi

Yield Strength (0.2% offset)

10 MPa1.5 ksi
50 MPa7.3 ksi

Elongation at Break

650%
120%

Flexural Modulus

0.09 GPa0.01 Msi
2.1 GPa0.3 Msi

Hardness, Shore A

90 Shore A
—

Hardness, Shore D

32 Shore D
78 Shore D

Tear Strength

120 kN/m685 lbf/in
—

Shear Modulus

—
0.77 GPa0.11 Msi

Compressive Strength

—
60 MPa8.7 ksi

Flexural Strength

—
70 MPa10.2 ksi

Izod Impact, Notched

—
95 J/m1.8 ft·lbf/in

Hardness, Rockwell R

—
115 HRR

Physical

Density and transition temperatures.

Density

1.26 g/cm³0.05 lb/in³
1.27 g/cm³0.05 lb/in³

Melting Temperature (Tm)

115°C239 °F
—

Glass Transition (Tg)

-30°C-22 °F
80°C176 °F

Water Absorption (24 h)

0.4%
0.13%

Light Transmission

80%
89%

Water Absorption (Saturation)

—
0.5%

Refractive Index

—
1.57

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,800 J/kg·K0.43 BTU/lb·°F
1,200 J/kg·K0.29 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

170 µm/m·K94.4 µin/in·°F
68 µm/m·K37.8 µin/in·°F

Max Service Temperature (continuous)

55°C131 °F
63°C145 °F

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Heat Deflection Temp. @ 0.45 MPa

60°C140 °F
70°C158 °F

Vicat Softening Point (B50)

80°C176 °F
82°C180 °F

Limiting Oxygen Index

21%
23%

Max Service Temperature (short-term)

90°C194 °F
75°C167 °F

Heat Deflection Temp. @ 1.8 MPa

—
64°C147 °F

Same in both: Thermal Conductivity 0.2 W/m·K0.12 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

3.2
2.8

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁶ Ω·cm

Electrical Resistivity

—
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

—
16 kV/mm406 V/mil

Dissipation Factor (1 MHz)

—
0.02

Surface Resistivity

—
1×10¹⁶ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

60 / 100
85 / 100

UV / Weathering Resistance

25 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
65 / 100

Weldability

88 / 100
80 / 100

Formability (cold)

92 / 100
88 / 100

Mold Shrinkage

1.6%
0.35%

Melt Flow Rate

3.5 g/10 min
—

Processing Melt Temperature (typ.)

170°C338 °F
245°C473 °F

Mold Temperature (typ.)

30°C86 °F
25°C77 °F

Polishability

—
72 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

75 MJ/kg32,244 BTU/lb
84 MJ/kg36,114 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
3.2 kg CO₂/kg

Embodied Water

—
210 L/kg25.2 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

24 kN·m/kg
39 kN·m/kg

Specific Stiffness (E / density)

0.1 MN·m/kg
1.7 MN·m/kg

Modulus of Resilience

556 kJ/m³
595 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePETGPBAT

Manufacturing and finishing

CapabilityPBATPETG
CNC machining—Yes
Sheet metal—Yes
Injection molding—Yes
3D printing—Yes
Default condition—Unfilled
Relative cost$$ Standard$ Budget
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Chrome Plating (Plastic)—Yes
Conductive Coating—Yes
Dyeing (Nylon)—Yes
EMI Shielding Coating—Yes
Painting—Yes
Primer Coating—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
Tinted Coating—Yes
UV Coating—Yes
Vacuum Metallization—Yes
Waterproof Coating—Yes

PBAT vs PETG — frequently asked

Is PETG stronger than PBAT?

Yes. PETG has a typical yield strength of 50 MPa (7.25 ksi) against 10 MPa (1.45 ksi) for PBAT — about 5.0 times as much. Tensile strength is 50 MPa (7.25 ksi) vs 30 MPa (4.35 ksi).

Which is cheaper, PBAT or PETG?

PETG is the lower-cost material: it sits in the budget tier ($) while PBAT is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, PBAT or PETG?

PETG. Its machinability rates good (65/100) against poor (25/100) for PBAT; for welding the order is PBAT first (excellent, 88/100) then PETG (very good, 80/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PBAT and PETG side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.