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Grey vs PETG

Polymer · grade comparison

Grey and PETG are both polymer grades, both multipurpose plastic. Grey is the stronger of the two: tensile strength 55 MPa (7.98 ksi) against 50 MPa (7.25 ksi) for PETG, about 10% more. In exchange, PETG is the more ductile: elongation 120% versus 8% for Grey. Grey is lighter (1.15 g/cm³ vs 1.27 g/cm³ for PETG) and Grey is stiffer (2.5 GPa vs 2.1 GPa). On the shop floor, PETG machines more easily (good vs fair) and PETG welds better (very good vs not recommended).

GreyChoose it when strength drives the design, or when weight is the constraint.

PETGChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Grey vs PETG: properties

GreyPETG

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.5 GPa0.36 Msi
2.1 GPa0.3 Msi

Poisson's Ratio

0.38
0.4

Tensile Strength (Ultimate)

55 MPa8 ksi
50 MPa7.3 ksi

Yield Strength (0.2% offset)

48 MPa7 ksi
50 MPa7.3 ksi

Elongation at Break

8%
120%

Compressive Strength

90 MPa13.1 ksi
60 MPa8.7 ksi

Compressive Modulus

2.3 GPa0.33 Msi
—

Flexural Strength

80 MPa11.6 ksi
70 MPa10.2 ksi

Flexural Modulus

2.2 GPa0.32 Msi
2.1 GPa0.3 Msi

Fracture Toughness (K_IC)

0.8 MPa·√m0.73 ksi·√in
—

Izod Impact, Notched

20 J/m0.37 ft·lbf/in
95 J/m1.8 ft·lbf/in

Hardness, Shore D

82 Shore D
78 Shore D

Hardness, Rockwell M

80 HRM
—

Shear Modulus

—
0.77 GPa0.11 Msi

Hardness, Rockwell R

—
115 HRR

Physical

Density and transition temperatures.

Density

1.15 g/cm³0.04 lb/in³
1.27 g/cm³0.05 lb/in³

Glass Transition (Tg)

60°C140 °F
80°C176 °F

Water Absorption (24 h)

0.5%
0.13%

Water Absorption (Saturation)

1.6%
0.5%

Refractive Index

1.51
1.57

Light Transmission

—
89%

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,500 J/kg·K0.36 BTU/lb·°F
1,200 J/kg·K0.29 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

90 µm/m·K50 µin/in·°F
68 µm/m·K37.8 µin/in·°F

Max Service Temperature (continuous)

50°C122 °F
63°C145 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Heat Deflection Temp. @ 0.45 MPa

65°C149 °F
70°C158 °F

Heat Deflection Temp. @ 1.8 MPa

52°C126 °F
64°C147 °F

Limiting Oxygen Index

19%
23%

Max Service Temperature (short-term)

80°C176 °F
75°C167 °F

Vicat Softening Point (B50)

—
82°C180 °F

Same in both: Thermal Conductivity 0.2 W/m·K0.12 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

15 kV/mm381 V/mil
16 kV/mm406 V/mil

Dielectric Constant (1 MHz)

3.4
2.8

Dissipation Factor (1 MHz)

0.03
0.02

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁶ Ω·cm

Surface Resistivity

1×10¹⁴ Ω
1×10¹⁶ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
85 / 100

UV / Weathering Resistance

25 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
65 / 100

Weldability

5 / 100
80 / 100

Formability (cold)

5 / 100
88 / 100

Polishability

75 / 100
72 / 100

Mold Shrinkage

—
0.35%

Processing Melt Temperature (typ.)

—
245°C473 °F

Mold Temperature (typ.)

—
25°C77 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

125 MJ/kg53,740 BTU/lb
84 MJ/kg36,114 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
3.2 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
210 L/kg25.2 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

48 kN·m/kg
39 kN·m/kg

Specific Stiffness (E / density)

2.2 MN·m/kg
1.7 MN·m/kg

Modulus of Resilience

461 kJ/m³
595 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePETGFormlabs Grey

Manufacturing and finishing

CapabilityGreyPETG
CNC machining—Yes
Sheet metal—Yes
Default conditionStandardUnfilled
Relative cost$ Budget$ Budget
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm

Both are offered for Injection molding and 3D printing. Both take the same 12 finishes: Chrome Plating (Plastic), Conductive Coating, Dyeing (Nylon), EMI Shielding Coating, Painting, Primer Coating, Soft Touch Coating, Spray Painting, Tinted Coating, UV Coating, Vacuum Metallization, Waterproof Coating.

Grey vs PETG — frequently asked

Is Grey stronger than PETG?

Yes. Grey has a typical tensile strength of 55 MPa (7.98 ksi) against 50 MPa (7.25 ksi) for PETG — about 10% more.

Which is cheaper, Grey or PETG?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Grey or PETG?

PETG. Its machinability rates good (65/100) against fair (45/100) for Grey; for welding the order is PETG first (very good, 80/100) then Grey (not recommended, 5/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Grey and PETG side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.