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JIS A9521 XPS vs XPS 300

Polymer · grade comparison

JIS A9521 XPS and XPS 300 are both polymer grades. XPS 300 is the stronger of the two: tensile strength 0.45 MPa (0.0653 ksi) against 0.4 MPa (0.058 ksi) for JIS A9521 XPS, about 12% more. XPS 300 is the more ductile: elongation 3% versus 2% for JIS A9521 XPS. JIS A9521 XPS is lighter (0.03 g/cm³ vs 0.04 g/cm³ for XPS 300) and XPS 300 is stiffer (0.02 GPa vs 0.01 GPa). On the shop floor, XPS 300 welds better (poor vs not recommended).

JIS A9521 XPSChoose it when weight is the constraint.

XPS 300Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

JIS A9521 XPS vs XPS 300: properties

JIS A9521 XPSXPS 300

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa0 Msi
0.02 GPa0 Msi

Poisson's Ratio

0.1
0.3

Tensile Strength (Ultimate)

0.4 MPa0.06 ksi
0.45 MPa0.07 ksi

Elongation at Break

2%
3%

Compressive Strength

0.15 MPa0.02 ksi
0.32 MPa0.05 ksi

Compressive Modulus

0.01 GPa0 Msi
0.01 GPa0 Msi

Flexural Strength

0.35 MPa0.05 ksi
0.55 MPa0.08 ksi

Flexural Modulus

0.01 GPa0 Msi
0.01 GPa0 Msi

Shear Strength

0.2 MPa0.03 ksi
0.25 MPa0.04 ksi

Compression Set (22 h, 70 °C)

3%
—

Yield Strength (0.2% offset)

—
0.3 MPa0.04 ksi

Physical

Density and transition temperatures.

Density

0.03 g/cm³0 lb/in³
0.04 g/cm³0 lb/in³

Water Absorption (24 h)

0.15%
0.2%

Water Absorption (Saturation)

0.7%
0.5%

Same in both: Glass Transition (Tg) 100°C212 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.03 W/m·K0.02 BTU/hr·ft·°F
0.03 W/m·K0.02 BTU/hr·ft·°F

Specific Heat Capacity

1,400 J/kg·K0.33 BTU/lb·°F
1,450 J/kg·K0.35 BTU/lb·°F

Min Service Temperature

-60°C-76 °F
-50°C-58 °F

Limiting Oxygen Index

26%
25%

Vicat Softening Point (B50)

—
95°C203 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 70 µm/m·K38.9 µin/in·°F · Max Service Temperature (continuous) 75°C167 °F · Max Service Temperature (short-term) 85°C185 °F

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

1.05
1.07

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Corrosion Resistance 85 / 100 · UV / Weathering Resistance 15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

90 / 100
92 / 100

Weldability

5 / 100
15 / 100

Formability (cold)

20 / 100
10 / 100

Processing Melt Temperature (typ.)

210°C410 °F
190°C374 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

4.5 kg CO₂/kg
3.2 kg CO₂/kg

Typical Recycled Content

10%
15%

Embodied Water

—
130 L/kg15.6 gal/lb

Same in both: Embodied Energy (primary production) 100 MJ/kg42,992 BTU/lb

Common Calculations

Ratios derived from the values above.

Thermal Diffusivity

0.6 mm²/s
0.7 mm²/s

Same in both: Specific Strength (UTS / density) 13 kN·m/kg · Specific Stiffness (E / density) 0.4 MN·m/kg · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleXPS 300

Manufacturing and finishing

CapabilityJIS A9521 XPSXPS 300
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

JIS A9521 XPS vs XPS 300 — frequently asked

Is XPS 300 stronger than JIS A9521 XPS?

Yes. XPS 300 has a typical tensile strength of 0.45 MPa (0.0653 ksi) against 0.4 MPa (0.058 ksi) for JIS A9521 XPS — about 12% more.

Which is cheaper, JIS A9521 XPS or XPS 300?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, JIS A9521 XPS or XPS 300?

XPS 300. Its weldability rates poor (15/100) against not recommended (5/100) for JIS A9521 XPS.

Ready to make it?

Upload a CAD file and FabDigit prices the part in JIS A9521 XPS and XPS 300 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.