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Extruded Acrylic Sheet vs PMMA-HI

Polymer · grade comparison

Extruded Acrylic Sheet and PMMA-HI are both polymer grades. Extruded Acrylic Sheet is the stronger of the two: yield strength 66 MPa (9.57 ksi) against 48 MPa (6.96 ksi) for PMMA-HI, about 38% more; tensile strength follows at 68 MPa (9.86 ksi) vs 50 MPa (7.25 ksi). In exchange, PMMA-HI is the more ductile: elongation 30% versus 4.5% for Extruded Acrylic Sheet. Extruded Acrylic Sheet is stiffer (3.1 GPa vs 2.2 GPa). On the shop floor, PMMA-HI machines more easily (very good vs good).

Extruded Acrylic SheetChoose it when strength drives the design.

PMMA-HIChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

Extruded Acrylic Sheet vs PMMA-HI: properties

Extruded Acrylic SheetPMMA-HI

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

3.1 GPa0.45 Msi
2.2 GPa0.32 Msi

Shear Modulus

1.2 GPa0.17 Msi
0.85 GPa0.12 Msi

Tensile Strength (Ultimate)

68 MPa9.9 ksi
50 MPa7.3 ksi

Yield Strength (0.2% offset)

66 MPa9.6 ksi
48 MPa7 ksi

Elongation at Break

4.5%
30%

Compressive Strength

105 MPa15.2 ksi
88 MPa12.8 ksi

Compressive Modulus

3 GPa0.44 Msi
2.3 GPa0.33 Msi

Flexural Strength

103 MPa14.9 ksi
78 MPa11.3 ksi

Flexural Modulus

3.1 GPa0.45 Msi
2.3 GPa0.33 Msi

Shear Strength

58 MPa8.4 ksi
45 MPa6.5 ksi

Fracture Toughness (K_IC)

1.1 MPa·√m1 ksi·√in
2.2 MPa·√m2 ksi·√in

Izod Impact, Notched

18 J/m0.34 ft·lbf/in
70 J/m1.3 ft·lbf/in

Hardness, Shore D

90 Shore D
86 Shore D

Hardness, Rockwell M

92 HRM
60 HRM

Hardness, Rockwell R

123 HRR
112 HRR

Same in both: Bulk Modulus 5 GPa0.65 Msi · Poisson's Ratio 0.38

Physical

Density and transition temperatures.

Density

1.19 g/cm³0.04 lb/in³
1.16 g/cm³0.04 lb/in³

Glass Transition (Tg)

100°C212 °F
102°C216 °F

Water Absorption (Saturation)

2%
1.9%

Light Transmission

92%
89%

Same in both: Water Absorption (24 h) 0.3% · Refractive Index 1.49

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

72 µm/m·K40 µin/in·°F
75 µm/m·K41.7 µin/in·°F

Heat Deflection Temp. @ 0.45 MPa

95°C203 °F
88°C190 °F

Heat Deflection Temp. @ 1.8 MPa

87°C189 °F
80°C176 °F

Vicat Softening Point (B50)

102°C216 °F
100°C212 °F

Same in both: Thermal Conductivity 0.19 W/m·K0.11 BTU/hr·ft·°F · Specific Heat Capacity 1,470 J/kg·K0.35 BTU/lb·°F · Max Service Temperature (continuous) 72°C162 °F · Min Service Temperature -40°C-40 °F · Limiting Oxygen Index 18% · Max Service Temperature (short-term) 90°C194 °F

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

2.7
2.8

Dissipation Factor (1 MHz)

0.02
0.022

Surface Resistivity

1×10¹⁶ Ω
1×10¹⁵ Ω

Same in both: Electrical Resistivity 1×10¹³ Ω·m3.94×10²⁰ µΩ·in · Dielectric Strength 25 kV/mm635 V/mil · Volume Resistivity 1×10¹⁵ Ω·cm · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
75 / 100

UV / Weathering Resistance

92 / 100
82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
78 / 100

Weldability

70 / 100
62 / 100

Formability (cold)

88 / 100
82 / 100

Polishability

80 / 100
85 / 100

Mold Shrinkage

0.4%
0.55%

Melt Flow Rate

2.5 g/10 min
4 g/10 min

Same in both: Processing Melt Temperature (typ.) 235°C455 °F · Mold Temperature (typ.) 70°C158 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

105 MJ/kg45,142 BTU/lb
103 MJ/kg44,282 BTU/lb

Embodied Carbon (primary production)

6.5 kg CO₂/kg
5.6 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

3%
2%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

57 kN·m/kg
43 kN·m/kg

Specific Stiffness (E / density)

2.6 MN·m/kg
1.9 MN·m/kg

Modulus of Resilience

703 kJ/m³
524 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePMMA-HIExtruded Acrylic Sheet

Manufacturing and finishing

CapabilityExtruded Acrylic SheetPMMA-HI
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Extruded Acrylic Sheet vs PMMA-HI — frequently asked

Is Extruded Acrylic Sheet stronger than PMMA-HI?

Yes. Extruded Acrylic Sheet has a typical yield strength of 66 MPa (9.57 ksi) against 48 MPa (6.96 ksi) for PMMA-HI — about 38% more. Tensile strength is 68 MPa (9.86 ksi) vs 50 MPa (7.25 ksi).

Which is cheaper, Extruded Acrylic Sheet or PMMA-HI?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Extruded Acrylic Sheet or PMMA-HI?

PMMA-HI. Its machinability rates very good (78/100) against good (65/100) for Extruded Acrylic Sheet; for welding the order is Extruded Acrylic Sheet first (very good, 70/100) then PMMA-HI (good, 62/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Extruded Acrylic Sheet and PMMA-HI side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.