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ABS vs SMA

Polymer · grade comparison

ABS and SMA are both polymer grades. SMA is the stronger of the two: yield strength 50 MPa (7.25 ksi) against 42 MPa (6.09 ksi) for ABS, about 19% more; tensile strength follows at 50 MPa (7.25 ksi) vs 43 MPa (6.24 ksi). In exchange, ABS is the more ductile: elongation 25% versus 2.5% for SMA, and SMA is harder (85 Shore D vs 78 Shore D). ABS is lighter (1.04 g/cm³ vs 1.08 g/cm³ for SMA) and SMA is stiffer (3.3 GPa vs 2.3 GPa). On the shop floor, ABS machines more easily (very good vs good), ABS welds better (very good vs good), and ABS sits in a lower cost tier (budget, $) than SMA (premium, $$$).

ABSChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

SMAChoose it when strength drives the design, or when the part sees heat.

ABS vs SMA: properties

ABSSMA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.3 GPa0.33 Msi
3.3 GPa0.48 Msi

Shear Modulus

0.85 GPa0.12 Msi
1.2 GPa0.17 Msi

Bulk Modulus

4 GPa0.51 Msi
4 GPa0.54 Msi

Tensile Strength (Ultimate)

43 MPa6.2 ksi
50 MPa7.3 ksi

Yield Strength (0.2% offset)

42 MPa6.1 ksi
50 MPa7.3 ksi

Elongation at Break

25%
2.5%

Compressive Strength

65 MPa9.4 ksi
100 MPa14.5 ksi

Compressive Modulus

2.2 GPa0.32 Msi
3.2 GPa0.46 Msi

Flexural Strength

70 MPa10.2 ksi
85 MPa12.3 ksi

Flexural Modulus

2.3 GPa0.33 Msi
3.4 GPa0.49 Msi

Shear Strength

34 MPa4.9 ksi
40 MPa5.8 ksi

Fracture Toughness (K_IC)

3 MPa·√m2.7 ksi·√in
1.6 MPa·√m1.5 ksi·√in

Izod Impact, Notched

200 J/m3.7 ft·lbf/in
16 J/m0.3 ft·lbf/in

Hardness, Shore D

78 Shore D
85 Shore D

Hardness, Rockwell R

105 HRR
115 HRR

Hardness, Rockwell M

—
80 HRM

Same in both: Poisson's Ratio 0.35

Physical

Density and transition temperatures.

Density

1.04 g/cm³0.04 lb/in³
1.08 g/cm³0.04 lb/in³

Glass Transition (Tg)

105°C221 °F
140°C284 °F

Water Absorption (24 h)

0.3%
0.2%

Water Absorption (Saturation)

1%
0.7%

Refractive Index

—
1.57

Light Transmission

—
85%

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,450 J/kg·K0.35 BTU/lb·°F
1,400 J/kg·K0.33 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

90 µm/m·K50 µin/in·°F
70 µm/m·K38.9 µin/in·°F

Max Service Temperature (continuous)

75°C167 °F
100°C212 °F

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Heat Deflection Temp. @ 0.45 MPa

95°C203 °F
133°C271 °F

Heat Deflection Temp. @ 1.8 MPa

85°C185 °F
115°C239 °F

Vicat Softening Point (B50)

100°C212 °F
135°C275 °F

Limiting Oxygen Index

19%
18%

Max Service Temperature (short-term)

95°C203 °F
130°C266 °F

Same in both: Thermal Conductivity 0.17 W/m·K0.1 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹³ Ω·m3.94×10²⁰ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

16 kV/mm406 V/mil
20 kV/mm508 V/mil

Dissipation Factor (1 MHz)

0.009
0.008

Volume Resistivity

1×10¹⁵ Ω·cm
1×10¹⁶ Ω·cm

Same in both: Dielectric Constant (1 MHz) 2.9 · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

68 / 100
60 / 100

UV / Weathering Resistance

22 / 100
25 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
55 / 100

Weldability

78 / 100
55 / 100

Formability (cold)

82 / 100
25 / 100

Mold Shrinkage

0.55%
0.5%

Melt Flow Rate

20 g/10 min
4 g/10 min

Processing Melt Temperature (typ.)

235°C455 °F
245°C473 °F

Mold Temperature (typ.)

60°C140 °F
70°C158 °F

Same in both: Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

3.8 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
160 L/kg19.2 gal/lb

Typical Recycled Content

5%
0%

Same in both: Embodied Energy (primary production) 95 MJ/kg40,843 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

41 kN·m/kg
46 kN·m/kg

Specific Stiffness (E / density)

2.2 MN·m/kg
3.1 MN·m/kg

Modulus of Resilience

383 kJ/m³
379 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleABSSMA

Manufacturing and finishing

CapabilityABSSMA
CNC machiningYes—
Sheet metalYes—
Injection moldingYes—
3D printingYes—
Default conditionUnfilled—
Relative cost$ Budget$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Chrome Plating (Plastic)Yes—
Conductive CoatingYes—
Dyeing (Nylon)Yes—
EMI Shielding CoatingYes—
PaintingYes—
Primer CoatingYes—
Soft Touch CoatingYes—
Spray PaintingYes—
Tinted CoatingYes—
UV CoatingYes—
Vacuum MetallizationYes—
Waterproof CoatingYes—

ABS vs SMA — frequently asked

Is SMA stronger than ABS?

Yes. SMA has a typical yield strength of 50 MPa (7.25 ksi) against 42 MPa (6.09 ksi) for ABS — about 19% more. Tensile strength is 50 MPa (7.25 ksi) vs 43 MPa (6.24 ksi).

Which is cheaper, ABS or SMA?

ABS is the lower-cost material: it sits in the budget tier ($) while SMA is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, ABS or SMA?

ABS. Its machinability rates very good (80/100) against good (55/100) for SMA; for welding the order is ABS first (very good, 78/100) then SMA (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ABS and SMA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.