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Nickel Alloy Monel K500 Cold Drawn vs Monel K500-O

Nickel Alloy · Monel K500 temper comparison

Monel K500 Cold Drawn and Monel K500-O are two conditions of the same nickel alloy grade, Monel K500: Cold Drawn versus O (annealed). The chemistry is identical, so every difference below comes from the condition. Monel K500 Cold Drawn is the stronger of the two: yield strength 585 MPa (84.8 ksi) against 310 MPa (45 ksi) for Monel K500-O, about 89% more; tensile strength follows at 800 MPa (116 ksi) vs 690 MPa (100 ksi). In exchange, Monel K500-O is the more ductile: elongation 45% versus 22% for Monel K500 Cold Drawn, and Monel K500 Cold Drawn is harder (215 HB vs 150 HB). On the shop floor, Monel K500 Cold Drawn machines more easily (30 vs 18 out of 100) and Monel K500-O welds better (good vs fair).

Monel K500 Cold DrawnChoose it when strength drives the design, or when the part is machined in volume.

Monel K500-OChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

Monel K500 Cold Drawn vs Monel K500-O: properties

Monel K500 Cold DrawnMonel K500-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

177 GPa25.7 Msi
179 GPa26 Msi

Bulk Modulus

155 GPa22.5 Msi
167 GPa24.2 Msi

Tensile Strength (Ultimate)

800 MPa116 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

585 MPa84.8 ksi
310 MPa45 ksi

Elongation at Break

22%
45%

Reduction in Area

42%
55%

Shear Strength

505 MPa73.2 ksi
450 MPa65.3 ksi

Fatigue Strength (Endurance Limit)

285 MPa41.3 ksi
260 MPa37.7 ksi

Charpy V-Notch Impact (RT)

135 J99.6 ft·lbf
200 J148 ft·lbf

Hardness, Brinell

215 HB
150 HB

Hardness, Rockwell B

96 HRB
75 HRB

Hardness, Rockwell C

20 HRC
30 HRC

Same in both: Shear Modulus 66 GPa9.6 Msi · Poisson's Ratio 0.32 · Fracture Toughness (K_IC) 110 MPa·√m100 ksi·√in

Physical

Density and transition temperatures.

Same in both: Density 8.44 g/cm³0.3 lb/in³ · Melting Point (Solidus) 1,315°C2,399 °F · Liquidus Temperature 1,350°C2,462 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

17.4 W/m·K10.1 BTU/hr·ft·°F
17.5 W/m·K10.1 BTU/hr·ft·°F

Min Service Temperature

-250°C-418 °F
-200°C-328 °F

Same in both: Specific Heat Capacity 419 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13.7 µm/m·K7.6 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Max Service Temperature (continuous) 480°C896 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.8 % IACS · Electrical Resistivity 6.15×10⁻⁷ Ω·m24.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.1 V

Corrosion Resistance

82 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
12%

Weldability

40 / 100
65 / 100

Formability (cold)

40 / 100
70 / 100

Brazeability / Solderability

60 / 100
45 / 100

Polishability

75 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

140 MJ/kg60,189 BTU/lb
150 MJ/kg64,488 BTU/lb

Embodied Carbon (primary production)

10.5 kg CO₂/kg
12 kg CO₂/kg

Same in both: Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleMonel K500

Monel K500 Cold Drawn vs Monel K500-O — frequently asked

Is Monel K500 Cold Drawn stronger than Monel K500-O?

Yes. Monel K500 Cold Drawn has a typical yield strength of 585 MPa (84.8 ksi) against 310 MPa (45 ksi) for Monel K500-O — about 89% more. Tensile strength is 800 MPa (116 ksi) vs 690 MPa (100 ksi).

Which condition does FabDigit quote by default, Cold Drawn or O?

O is the default Monel K500 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Monel K500 Cold Drawn or Monel K500-O?

Monel K500 Cold Drawn, by a small margin. Both rate poor for machinability — 30/100 against 18/100 for Monel K500-O; for welding the order is Monel K500-O first (good, 65/100) then Monel K500 Cold Drawn (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Monel K500 Cold Drawn and Monel K500-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.