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Nickel Alloy Kovar 1/2H vs Kovar-H

Nickel Alloy · Kovar temper comparison

Kovar 1/2H and Kovar-H are two conditions of the same nickel alloy grade, Kovar: 1/2H (half hard) versus H (hardened). The chemistry is identical, so every difference below comes from the condition. Kovar-H is the stronger of the two: yield strength 760 MPa (110 ksi) against 620 MPa (89.9 ksi) for Kovar 1/2H, about 23% more; tensile strength follows at 860 MPa (125 ksi) vs 720 MPa (104 ksi). In exchange, Kovar 1/2H is the more ductile: elongation 8% versus 3% for Kovar-H, and Kovar-H is harder (285 HB vs 238 HB). Kovar 1/2H runs hotter in service (250°C vs 200°C continuous).

Kovar 1/2HChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Kovar-HChoose it when strength drives the design.

Kovar 1/2H vs Kovar-H: properties

Kovar 1/2HKovar-H

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

138 GPa20 Msi
140 GPa20.3 Msi

Tensile Strength (Ultimate)

720 MPa104 ksi
860 MPa125 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
760 MPa110 ksi

Elongation at Break

8%
3%

Reduction in Area

40%
30%

Shear Strength

480 MPa69.6 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

330 MPa47.9 ksi
360 MPa52.2 ksi

Hardness, Brinell

238 HB
285 HB

Hardness, Rockwell B

100 HRB
78 HRB

Hardness, Vickers

250 HV
300 HV

Same in both: Shear Modulus 52 GPa7.5 Msi · Bulk Modulus 126 GPa18.3 Msi · Poisson's Ratio 0.32

Physical

Density and transition temperatures.

Same in both: Density 8.36 g/cm³0.3 lb/in³ · Melting Point (Solidus) 1,450°C2,642 °F · Liquidus Temperature 1,455°C2,651 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

250°C482 °F
200°C392 °F

Same in both: Thermal Conductivity 17 W/m·K9.8 BTU/hr·ft·°F · Specific Heat Capacity 439 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 5.5 µm/m·K3.1 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 3.4 % IACS · Electrical Resistivity 5×10⁻⁷ Ω·m19.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

28 / 100
27 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.45 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

38%
40%

Weldability

72 / 100
70 / 100

Formability (cold)

40 / 100
20 / 100

Same in both: Brazeability / Solderability 90 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 100 MJ/kg42,992 BTU/lb · Embodied Carbon (primary production) 8 kg CO₂/kg · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleKovar

Kovar 1/2H vs Kovar-H — frequently asked

Is Kovar-H stronger than Kovar 1/2H?

Yes. Kovar-H has a typical yield strength of 760 MPa (110 ksi) against 620 MPa (89.9 ksi) for Kovar 1/2H — about 23% more. Tensile strength is 860 MPa (125 ksi) vs 720 MPa (104 ksi).

Which condition does FabDigit quote by default, 1/2H or H?

O is the default Kovar condition in the FabDigit quote flow (neither 1/2H nor H). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose Kovar 1/2H over Kovar-H?

Pick Kovar 1/2H when the part is bent, formed or impact-loaded, or when the part sees heat. Pick Kovar-H when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Kovar 1/2H and Kovar-H side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.