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Nickel Alloy Incoloy 800HT vs Inconel 601

Nickel Alloy · grade comparison

Nickel Alloy Incoloy 800HT and Inconel 601 are both nickel alloy grades. Inconel 601 is the stronger of the two: yield strength 310 MPa (45 ksi) against 240 MPa (34.8 ksi) for Incoloy 800HT, about 29% more; tensile strength follows at 690 MPa (100 ksi) vs 520 MPa (75.4 ksi). Inconel 601 is harder — 150 HB against 140 HB for Incoloy 800HT — which matters for wear surfaces and threads. Incoloy 800HT conducts electricity better (1.8 % IACS vs 1.5 % IACS).

Inconel 601Choose it when strength drives the design, or when surface hardness matters.

Incoloy 800HT vs Inconel 601: properties

Incoloy 800HTInconel 601

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

196 GPa28.4 Msi
206 GPa29.9 Msi

Shear Modulus

76 GPa11 Msi
79 GPa11.5 Msi

Bulk Modulus

200 GPa29 Msi
180 GPa26.1 Msi

Poisson's Ratio

0.34
0.31

Tensile Strength (Ultimate)

520 MPa75.4 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

240 MPa34.8 ksi
310 MPa45 ksi

Reduction in Area

55%
60%

Shear Strength

380 MPa55.1 ksi
470 MPa68.2 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
290 MPa42.1 ksi

Charpy V-Notch Impact (RT)

130 J95.9 ft·lbf
170 J125 ft·lbf

Hardness, Brinell

140 HB
150 HB

Hardness, Rockwell B

75 HRB
80 HRB

Fracture Toughness (K_IC)

—
110 MPa·√m100 ksi·√in

Hardness, Vickers

—
160 HV

Same in both: Elongation at Break 45%

Physical

Density and transition temperatures.

Density

7.94 g/cm³0.29 lb/in³
8.11 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,357°C2,475 °F
1,360°C2,480 °F

Liquidus Temperature

1,385°C2,525 °F
1,411°C2,572 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11.5 W/m·K6.6 BTU/hr·ft·°F
11.2 W/m·K6.5 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
448 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

14.4 µm/m·K8 µin/in·°F
13.8 µm/m·K7.7 µin/in·°F

Latent Heat of Fusion

290 J/g125 BTU/lb
—

Max Service Temperature (continuous)

1,100°C2,012 °F
1,150°C2,102 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.8 % IACS
1.5 % IACS

Electrical Resistivity

9.9×10⁻⁷ Ω·m39 µΩ·in
1.19×10⁻⁶ Ω·m46.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
78 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

22%
13%

Weldability

75 / 100
78 / 100

Formability (cold)

70 / 100
72 / 100

Polishability

65 / 100
70 / 100

Castability

—
25 / 100

Same in both: Machinability 28 / 100 · Brazeability / Solderability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

110 MJ/kg47,292 BTU/lb
145 MJ/kg62,339 BTU/lb

Embodied Carbon (primary production)

7.5 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
320 L/kg38.3 gal/lb

Same in both: Typical Recycled Content 40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

65 kN·m/kg
85 kN·m/kg

Specific Stiffness (E / density)

24.7 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

147 kJ/m³
233 kJ/m³

Thermal Shock Resistance Index

2
3

Same in both: Thermal Diffusivity 3.1 mm²/s

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleInconel 601Incoloy 800HT

Manufacturing and finishing

CapabilityIncoloy 800HTInconel 601
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Incoloy 800HT vs Inconel 601 — frequently asked

Is Inconel 601 stronger than Incoloy 800HT?

Yes. Inconel 601 has a typical yield strength of 310 MPa (45 ksi) against 240 MPa (34.8 ksi) for Incoloy 800HT — about 29% more. Tensile strength is 690 MPa (100 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, Incoloy 800HT or Inconel 601?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Incoloy 800HT over Inconel 601?

Pick Inconel 601 when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Incoloy 800HT and Inconel 601 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.