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Nickel Alloy Alloy 45TM vs Inconel 601

Nickel Alloy · grade comparison

Nickel Alloy Alloy 45TM and Inconel 601 are both nickel alloy grades. Alloy 45TM is the stronger of the two: yield strength 330 MPa (47.9 ksi) against 310 MPa (45 ksi) for Inconel 601, about 6% more; tensile strength follows at 730 MPa (106 ksi) vs 690 MPa (100 ksi). Alloy 45TM is harder — 180 HB against 150 HB for Inconel 601 — which matters for wear surfaces and threads. Alloy 45TM is lighter (7.6 g/cm³ vs 8.11 g/cm³ for Inconel 601) and Inconel 601 is stiffer (206 GPa vs 195 GPa). On the shop floor, Inconel 601 welds better (very good vs good) and Inconel 601 forms better (very good vs good).

Alloy 45TMChoose it when strength drives the design, or when surface hardness matters.

Inconel 601Choose it when it will be welded.

Alloy 45TM vs Inconel 601: properties

Alloy 45TMInconel 601

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

195 GPa28.3 Msi
206 GPa29.9 Msi

Shear Modulus

75 GPa10.9 Msi
79 GPa11.5 Msi

Bulk Modulus

162 GPa23.5 Msi
180 GPa26.1 Msi

Poisson's Ratio

0.3
0.31

Tensile Strength (Ultimate)

730 MPa106 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
310 MPa45 ksi

Elongation at Break

42%
45%

Reduction in Area

50%
60%

Compressive Strength

330 MPa47.9 ksi
—

Shear Strength

460 MPa66.7 ksi
470 MPa68.2 ksi

Fatigue Strength (Endurance Limit)

280 MPa40.6 ksi
290 MPa42.1 ksi

Charpy V-Notch Impact (RT)

100 J73.8 ft·lbf
170 J125 ft·lbf

Hardness, Brinell

180 HB
150 HB

Hardness, Rockwell B

88 HRB
80 HRB

Hardness, Vickers

190 HV
160 HV

Fracture Toughness (K_IC)

—
110 MPa·√m100 ksi·√in

Physical

Density and transition temperatures.

Density

7.6 g/cm³0.27 lb/in³
8.11 g/cm³0.29 lb/in³

Liquidus Temperature

1,400°C2,552 °F
1,411°C2,572 °F

Same in both: Melting Point (Solidus) 1,360°C2,480 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11.5 W/m·K6.6 BTU/hr·ft·°F
11.2 W/m·K6.5 BTU/hr·ft·°F

Specific Heat Capacity

450 J/kg·K0.11 BTU/lb·°F
448 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.9 µm/m·K7.7 µin/in·°F
13.8 µm/m·K7.7 µin/in·°F

Max Service Temperature (continuous)

1,100°C2,012 °F
1,150°C2,102 °F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.4 % IACS
1.5 % IACS

Electrical Resistivity

1.25×10⁻⁶ Ω·m49.2 µΩ·in
1.19×10⁻⁶ Ω·m46.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

86 / 100
78 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
28 / 100

Machinability Rating (AISI 1212 = 100 %)

12%
13%

Weldability

60 / 100
78 / 100

Formability (cold)

58 / 100
72 / 100

Brazeability / Solderability

50 / 100
60 / 100

Polishability

62 / 100
70 / 100

Castability

—
25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

150 MJ/kg64,488 BTU/lb
145 MJ/kg62,339 BTU/lb

Embodied Carbon (primary production)

11.5 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

220 L/kg26.4 gal/lb
320 L/kg38.3 gal/lb

Same in both: Typical Recycled Content 40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

96 kN·m/kg
85 kN·m/kg

Specific Stiffness (E / density)

25.7 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

279 kJ/m³
233 kJ/m³

Thermal Diffusivity

3.4 mm²/s
3.1 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleInconel 601Alloy 45TM

Manufacturing and finishing

CapabilityAlloy 45TMInconel 601
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Alloy 45TM vs Inconel 601 — frequently asked

Is Alloy 45TM stronger than Inconel 601?

Yes. Alloy 45TM has a typical yield strength of 330 MPa (47.9 ksi) against 310 MPa (45 ksi) for Inconel 601 — about 6% more. Tensile strength is 730 MPa (106 ksi) vs 690 MPa (100 ksi).

Which is cheaper, Alloy 45TM or Inconel 601?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Alloy 45TM or Inconel 601?

Inconel 601. Its weldability rates very good (78/100) against good (60/100) for Alloy 45TM.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 45TM and Inconel 601 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.