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Nickel Alloy Haynes 230-AW vs Haynes 230 Cast

Nickel Alloy · Haynes 230 temper comparison

Haynes 230-AW and Haynes 230 Cast are two conditions of the same nickel alloy grade, Haynes 230: AW (as-welded deposit) versus Cast (as cast). The chemistry is identical, so every difference below comes from the condition. Haynes 230-AW is the stronger of the two: yield strength 460 MPa (66.7 ksi) against 355 MPa (51.5 ksi) for Haynes 230 Cast, about 30% more; tensile strength follows at 810 MPa (117 ksi) vs 660 MPa (95.7 ksi). Haynes 230-AW is the more ductile: elongation 30% versus 20% for Haynes 230 Cast. On the shop floor, Haynes 230-AW welds better (very good vs good).

Haynes 230-AWChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Haynes 230-AW vs Haynes 230 Cast: properties

Haynes 230-AWHaynes 230 Cast

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

211 GPa30.6 Msi
205 GPa29.7 Msi

Shear Modulus

81 GPa11.7 Msi
79 GPa11.5 Msi

Poisson's Ratio

0.31
0.3

Tensile Strength (Ultimate)

810 MPa117 ksi
660 MPa95.7 ksi

Yield Strength (0.2% offset)

460 MPa66.7 ksi
355 MPa51.5 ksi

Elongation at Break

30%
20%

Reduction in Area

35%
22%

Shear Strength

520 MPa75.4 ksi
440 MPa63.8 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
250 MPa36.3 ksi

Charpy V-Notch Impact (RT)

65 J47.9 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

215 HB
205 HB

Hardness, Rockwell B

97 HRB
95 HRB

Hardness, Vickers

225 HV
215 HV

Same in both: Bulk Modulus 185 GPa26.8 Msi

Physical

Density and transition temperatures.

Density

8.97 g/cm³0.32 lb/in³
8.95 g/cm³0.32 lb/in³

Same in both: Melting Point (Solidus) 1,301°C2,374 °F · Liquidus Temperature 1,371°C2,500 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

1,150°C2,102 °F
1,100°C2,012 °F

Min Service Temperature

-196°C-321 °F
-100°C-148 °F

Same in both: Thermal Conductivity 8.9 W/m·K5.1 BTU/hr·ft·°F · Specific Heat Capacity 397 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.8 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 285 J/g123 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.4 % IACS · Electrical Resistivity 1.25×10⁻⁶ Ω·m49.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V · Corrosion Resistance 78 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

16 / 100
15 / 100

Machinability Rating (AISI 1212 = 100 %)

11%
10%

Weldability

75 / 100
60 / 100

Formability (cold)

40 / 100
70 / 100

Castability

45 / 100
55 / 100

Polishability

70 / 100
55 / 100

Same in both: Brazeability / Solderability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

230 MJ/kg98,882 BTU/lb
155 MJ/kg66,638 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
13 kg CO₂/kg

Typical Recycled Content

35%
40%

Same in both: Embodied Water 320 L/kg38.3 gal/lb

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHaynes 230

Haynes 230-AW vs Haynes 230 Cast — frequently asked

Is Haynes 230-AW stronger than Haynes 230 Cast?

Yes. Haynes 230-AW has a typical yield strength of 460 MPa (66.7 ksi) against 355 MPa (51.5 ksi) for Haynes 230 Cast — about 30% more. Tensile strength is 810 MPa (117 ksi) vs 660 MPa (95.7 ksi).

Which condition does FabDigit quote by default, AW or Cast?

SA is the default Haynes 230 condition in the FabDigit quote flow (neither AW nor Cast). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, Haynes 230-AW or Haynes 230 Cast?

Haynes 230-AW. Its weldability rates very good (75/100) against good (60/100) for Haynes 230 Cast.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Haynes 230-AW and Haynes 230 Cast side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.