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Nickel Alloy Haynes 230-AC vs Haynes 230 Cast

Nickel Alloy · Haynes 230 temper comparison

Haynes 230-AC and Haynes 230 Cast are two conditions of the same nickel alloy grade, Haynes 230: AC (spheroidize annealed) versus Cast (as cast). The chemistry is identical, so every difference below comes from the condition. Haynes 230 Cast is the stronger of the two: tensile strength 660 MPa (95.7 ksi) against 620 MPa (89.9 ksi) for Haynes 230-AC, about 6% more. Haynes 230 Cast is the more ductile: elongation 20% versus 12% for Haynes 230-AC.

Haynes 230 CastChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Haynes 230-AC vs Haynes 230 Cast: properties

Haynes 230-ACHaynes 230 Cast

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

211 GPa30.6 Msi
205 GPa29.7 Msi

Shear Modulus

81 GPa11.7 Msi
79 GPa11.5 Msi

Poisson's Ratio

0.31
0.3

Tensile Strength (Ultimate)

620 MPa89.9 ksi
660 MPa95.7 ksi

Yield Strength (0.2% offset)

345 MPa50 ksi
355 MPa51.5 ksi

Elongation at Break

12%
20%

Reduction in Area

14%
22%

Shear Strength

560 MPa81.2 ksi
440 MPa63.8 ksi

Fatigue Strength (Endurance Limit)

340 MPa49.3 ksi
250 MPa36.3 ksi

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

210 HB
205 HB

Hardness, Vickers

205 HV
215 HV

Same in both: Bulk Modulus 185 GPa26.8 Msi · Hardness, Rockwell B 95 HRB

Physical

Density and transition temperatures.

Density

8.97 g/cm³0.32 lb/in³
8.95 g/cm³0.32 lb/in³

Same in both: Melting Point (Solidus) 1,301°C2,374 °F · Liquidus Temperature 1,371°C2,500 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

1,120°C2,048 °F
1,100°C2,012 °F

Min Service Temperature

-196°C-321 °F
-100°C-148 °F

Same in both: Thermal Conductivity 8.9 W/m·K5.1 BTU/hr·ft·°F · Specific Heat Capacity 397 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.8 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 285 J/g123 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.4 % IACS · Electrical Resistivity 1.25×10⁻⁶ Ω·m49.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

76 / 100
78 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

12%
10%

Weldability

65 / 100
60 / 100

Castability

45 / 100
55 / 100

Polishability

70 / 100
55 / 100

Same in both: Machinability 15 / 100 · Formability (cold) 70 / 100 · Brazeability / Solderability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

230 MJ/kg98,882 BTU/lb
155 MJ/kg66,638 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
13 kg CO₂/kg

Typical Recycled Content

35%
40%

Same in both: Embodied Water 320 L/kg38.3 gal/lb

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHaynes 230

Haynes 230-AC vs Haynes 230 Cast — frequently asked

Is Haynes 230 Cast stronger than Haynes 230-AC?

Yes. Haynes 230 Cast has a typical tensile strength of 660 MPa (95.7 ksi) against 620 MPa (89.9 ksi) for Haynes 230-AC — about 6% more.

Which condition does FabDigit quote by default, AC or Cast?

SA is the default Haynes 230 condition in the FabDigit quote flow (neither AC nor Cast). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, Haynes 230-AC or Haynes 230 Cast?

Haynes 230-AC. Its weldability rates good (65/100) against good (60/100) for Haynes 230 Cast.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Haynes 230-AC and Haynes 230 Cast side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.