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Nickel Alloy Hastelloy C276 As Welded vs Hastelloy C276 Stress Relieved

Nickel Alloy · Hastelloy C276 temper comparison

Hastelloy C276 As Welded and Hastelloy C276 Stress Relieved are two conditions of the same nickel alloy grade, Hastelloy C276: As Welded (as-welded deposit) versus Stress Relieved. The chemistry is identical, so every difference below comes from the condition. Hastelloy C276 Stress Relieved is the stronger of the two: yield strength 740 MPa (107 ksi) against 490 MPa (71.1 ksi) for Hastelloy C276 As Welded, about 51% more; tensile strength follows at 970 MPa (141 ksi) vs 760 MPa (110 ksi). In exchange, Hastelloy C276 As Welded is the more ductile: elongation 40% versus 28% for Hastelloy C276 Stress Relieved, and Hastelloy C276 Stress Relieved is harder (272 HB vs 192 HB). Hastelloy C276 As Welded runs hotter in service (650°C vs 480°C continuous).

Hastelloy C276 As WeldedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Hastelloy C276 Stress RelievedChoose it when strength drives the design.

Hastelloy C276 As Welded vs Hastelloy C276 Stress Relieved: properties

Hastelloy C276 As WeldedHastelloy C276 Stress Relieved

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

760 MPa110 ksi
970 MPa141 ksi

Yield Strength (0.2% offset)

490 MPa71.1 ksi
740 MPa107 ksi

Elongation at Break

40%
28%

Reduction in Area

42%
45%

Shear Strength

465 MPa67.4 ksi
590 MPa85.6 ksi

Fatigue Strength (Endurance Limit)

280 MPa40.6 ksi
440 MPa63.8 ksi

Fracture Toughness (K_IC)

150 MPa·√m137 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

85 J62.7 ft·lbf
95 J70.1 ft·lbf

Hardness, Brinell

192 HB
272 HB

Hardness, Rockwell B

92 HRB
90 HRB

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 180 GPa26.1 Msi · Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Same in both: Density 8.89 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,323°C2,413 °F · Liquidus Temperature 1,371°C2,500 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

10 W/m·K5.8 BTU/hr·ft·°F
10.2 W/m·K5.9 BTU/hr·ft·°F

Max Service Temperature (continuous)

650°C1,202 °F
480°C896 °F

Same in both: Specific Heat Capacity 427 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.2 µm/m·K6.2 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.3 % IACS
1.3 % IACS

Electrical Resistivity

1.32×10⁻⁶ Ω·m52 µΩ·in
1.3×10⁻⁶ Ω·m51.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
88 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.05 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

15 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

10%
15%

Weldability

85 / 100
78 / 100

Formability (cold)

55 / 100
40 / 100

Same in both: Castability 40 / 100 · Brazeability / Solderability 65 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 210 MJ/kg90,284 BTU/lb · Embodied Carbon (primary production) 14 kg CO₂/kg · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy C276

Hastelloy C276 As Welded vs Hastelloy C276 Stress Relieved — frequently asked

Is Hastelloy C276 Stress Relieved stronger than Hastelloy C276 As Welded?

Yes. Hastelloy C276 Stress Relieved has a typical yield strength of 740 MPa (107 ksi) against 490 MPa (71.1 ksi) for Hastelloy C276 As Welded — about 51% more. Tensile strength is 970 MPa (141 ksi) vs 760 MPa (110 ksi).

Which condition does FabDigit quote by default, As Welded or Stress Relieved?

Solution Annealed is the default Hastelloy C276 condition in the FabDigit quote flow (neither As Welded nor Stress Relieved). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Hastelloy C276 As Welded or Hastelloy C276 Stress Relieved?

Hastelloy C276 Stress Relieved, by a small margin. Both rate poor for machinability — 22/100 against 15/100 for Hastelloy C276 As Welded; for welding the order is Hastelloy C276 As Welded first (excellent, 85/100) then Hastelloy C276 Stress Relieved (very good, 78/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hastelloy C276 As Welded and Hastelloy C276 Stress Relieved side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.