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Nickel Alloy BNi-1a vs ENi-1

Nickel Alloy · grade comparison

Nickel Alloy BNi-1a and ENi-1 are both nickel alloy grades. BNi-1a is the stronger of the two: tensile strength 480 MPa (69.6 ksi) against 440 MPa (63.8 ksi) for ENi-1, about 9% more. In exchange, ENi-1 is the more ductile: elongation 30% versus 0.5% for BNi-1a, and BNi-1a is harder (460 HV vs 105 HV). BNi-1a is lighter (7.9 g/cm³ vs 8.9 g/cm³ for ENi-1) and BNi-1a runs hotter in service (980°C vs 400°C continuous). On the shop floor, ENi-1 machines more easily (fair vs not recommended) and ENi-1 welds better (excellent vs poor).

BNi-1aChoose it when strength drives the design, or when weight is the constraint.

ENi-1Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

BNi-1a vs ENi-1: properties

BNi-1aENi-1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

77 GPa11.2 Msi
76 GPa11 Msi

Bulk Modulus

167 GPa24.2 Msi
180 GPa26.1 Msi

Poisson's Ratio

0.3
0.31

Tensile Strength (Ultimate)

480 MPa69.6 ksi
440 MPa63.8 ksi

Elongation at Break

0.5%
30%

Compressive Strength

2,000 MPa290 ksi
450 MPa65.3 ksi

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
80 J59 ft·lbf

Hardness, Rockwell C

45 HRC
—

Hardness, Vickers

460 HV
105 HV

Yield Strength (0.2% offset)

—
250 MPa36.3 ksi

Reduction in Area

—
40%

Fatigue Strength (Endurance Limit)

—
160 MPa23.2 ksi

Fracture Toughness (K_IC)

—
90 MPa·√m81.9 ksi·√in

Hardness, Brinell

—
100 HB

Hardness, Rockwell B

—
55 HRB

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Strength 300 MPa43.5 ksi

Physical

Density and transition temperatures.

Density

7.9 g/cm³0.29 lb/in³
8.9 g/cm³0.32 lb/in³

Melting Point (Solidus)

977°C1,791 °F
1,435°C2,615 °F

Liquidus Temperature

1,077°C1,971 °F
1,445°C2,633 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

15 W/m·K8.7 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

450 J/kg·K0.11 BTU/lb·°F
456 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.5 µm/m·K6.9 µin/in·°F
13.3 µm/m·K7.4 µin/in·°F

Latent Heat of Fusion

290 J/g125 BTU/lb
297 J/g128 BTU/lb

Max Service Temperature (continuous)

980°C1,796 °F
400°C752 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.4 % IACS
8.5 % IACS

Electrical Resistivity

1.2×10⁻⁶ Ω·m47.2 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.2 V

Corrosion Resistance

60 / 100
72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

8 / 100
42 / 100

Machinability Rating (AISI 1212 = 100 %)

5%
30%

Weldability

15 / 100
85 / 100

Formability (cold)

5 / 100
60 / 100

Castability

70 / 100
—

Brazeability / Solderability

95 / 100
60 / 100

Polishability

55 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

165 MJ/kg70,937 BTU/lb
130 MJ/kg55,890 BTU/lb

Embodied Water

260 L/kg31.2 gal/lb
—

Typical Recycled Content

15%
25%

Same in both: Embodied Carbon (primary production) 13 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

61 kN·m/kg
49 kN·m/kg

Specific Stiffness (E / density)

25.3 MN·m/kg
22.5 MN·m/kg

Thermal Diffusivity

4.2 mm²/s
10.3 mm²/s

Thermal Shock Resistance Index

3
7

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleENi-1

Manufacturing and finishing

CapabilityBNi-1aENi-1
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

BNi-1a vs ENi-1 — frequently asked

Is BNi-1a stronger than ENi-1?

Yes. BNi-1a has a typical tensile strength of 480 MPa (69.6 ksi) against 440 MPa (63.8 ksi) for ENi-1 — about 9% more.

Which is cheaper, BNi-1a or ENi-1?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, BNi-1a or ENi-1?

ENi-1. Its machinability rates fair (42/100) against not recommended (8/100) for BNi-1a; for welding the order is ENi-1 first (excellent, 85/100) then BNi-1a (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in BNi-1a and ENi-1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.