Nickel Alloy CZ-100 vs M25S
Nickel Alloy · grade comparison
Nickel Alloy CZ-100 and M25S are both nickel alloy grades. M25S is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 160 MPa (23.2 ksi) for CZ-100, about 3.4 times as much; tensile strength follows at 760 MPa (110 ksi) vs 380 MPa (55.1 ksi). In exchange, CZ-100 is the more ductile: elongation 25% versus 1.5% for M25S, and M25S is harder (320 HB vs 110 HB). M25S is lighter (8.36 g/cm³ vs 8.85 g/cm³ for CZ-100) and CZ-100 conducts heat better (50 W/m·K vs 18 W/m·K). On the shop floor, CZ-100 machines more easily (fair vs not recommended) and CZ-100 welds better (good vs not recommended).
CZ-100Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.
M25SChoose it when strength drives the design, or when weight is the constraint.
CZ-100 vs M25S: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all nickel alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all nickel alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Fracture Toughness (K_IC)
Hardness, Rockwell C
Same in both: Poisson's Ratio 0.31
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Same in both: Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Same in both: Typical Recycled Content 40%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | CZ-100 | M25S |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$$$ High | $$$$ High |
| Min. machined wall | — | — |
| Best machined surface | — | — |
Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.
CZ-100 vs M25S — frequently asked
Is M25S stronger than CZ-100?
Yes. M25S has a typical yield strength of 550 MPa (79.8 ksi) against 160 MPa (23.2 ksi) for CZ-100 — about 3.4 times as much. Tensile strength is 760 MPa (110 ksi) vs 380 MPa (55.1 ksi).
Which is cheaper, CZ-100 or M25S?
Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, CZ-100 or M25S?
CZ-100. Its machinability rates fair (35/100) against not recommended (12/100) for M25S; for welding the order is CZ-100 first (good, 60/100) then M25S (not recommended, 12/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in CZ-100 and M25S side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.