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Nickel Alloy 800-ANN vs 800-AW

Nickel Alloy · 800 temper comparison

800-ANN and 800-AW are two conditions of the same nickel alloy grade, 800: ANN (annealed) versus AW (as-welded deposit). The chemistry is identical, so every difference below comes from the condition. 800-AW is the stronger of the two: yield strength 320 MPa (46.4 ksi) against 250 MPa (36.3 ksi) for 800-ANN, about 28% more. In exchange, 800-ANN is the more ductile: elongation 45% versus 35% for 800-AW, and 800-AW is harder (160 HB vs 138 HB).

800-ANNChoose it when the part is bent, formed or impact-loaded.

800-AWChoose it when strength drives the design.

800-ANN vs 800-AW: properties

800-ANN800-AW

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

196.5 GPa28.5 Msi
197 GPa28.6 Msi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
320 MPa46.4 ksi

Elongation at Break

45%
35%

Reduction in Area

60%
45%

Compressive Strength

250 MPa36.3 ksi
320 MPa46.4 ksi

Shear Strength

400 MPa58 ksi
410 MPa59.5 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
200 MPa29 ksi

Charpy V-Notch Impact (RT)

160 J118 ft·lbf
110 J81.1 ft·lbf

Hardness, Brinell

138 HB
160 HB

Hardness, Rockwell B

80 HRB
85 HRB

Hardness, Vickers

145 HV
168 HV

Same in both: Shear Modulus 76.5 GPa11.1 Msi · Bulk Modulus 203 GPa29.4 Msi · Poisson's Ratio 0.34 · Tensile Strength (Ultimate) 600 MPa87 ksi

Physical

Density and transition temperatures.

Same in both: Density 7.94 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,357°C2,475 °F · Liquidus Temperature 1,385°C2,525 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11.5 W/m·K6.6 BTU/hr·ft·°F
11 W/m·K6.4 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 14.4 µm/m·K8 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Max Service Temperature (continuous) 815°C1,499 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.7 % IACS
1.7 % IACS

Electrical Resistivity

9.89×10⁻⁷ Ω·m38.9 µΩ·in
1.01×10⁻⁶ Ω·m39.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

75 / 100
72 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

28%
22%

Formability (cold)

78 / 100
45 / 100

Same in both: Weldability 85 / 100 · Brazeability / Solderability 65 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 95 MJ/kg40,843 BTU/lb · Embodied Carbon (primary production) 7.5 kg CO₂/kg · Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scale800

800-ANN vs 800-AW — frequently asked

Is 800-AW stronger than 800-ANN?

Yes. 800-AW has a typical yield strength of 320 MPa (46.4 ksi) against 250 MPa (36.3 ksi) for 800-ANN — about 28% more. Tensile strength is 600 MPa (87 ksi) vs 600 MPa (87 ksi).

Which condition does FabDigit quote by default, ANN or AW?

ANN is the default 800 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 800-ANN or 800-AW?

800-ANN, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for 800-AW.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 800-ANN and 800-AW side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.