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Suprasil vs ZERODUR

Glass · grade comparison

Suprasil and ZERODUR are both glass grades. Suprasil is the stronger of the two: tensile strength 50 MPa (7.25 ksi) against 30 MPa (4.35 ksi) for ZERODUR, about 67% more. Suprasil is harder — 850 HV against 620 HV for ZERODUR — which matters for wear surfaces and threads. Suprasil is lighter (2.2 g/cm³ vs 2.53 g/cm³ for ZERODUR) and ZERODUR is stiffer (90.3 GPa vs 72.5 GPa). On the shop floor, ZERODUR machines more easily (poor vs not recommended) and ZERODUR sits in a lower cost tier (standard, $$) than Suprasil (high, $$$$).

SuprasilChoose it when strength drives the design, or when surface hardness matters.

ZERODURChoose it when the part is machined in volume, or when cost is the deciding factor.

Suprasil vs ZERODUR: properties

SuprasilZERODUR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72.5 GPa10.5 Msi
90.3 GPa13.1 Msi

Shear Modulus

31 GPa4.5 Msi
36.3 GPa5.3 Msi

Bulk Modulus

37 GPa5.4 Msi
59 GPa8.5 Msi

Poisson's Ratio

0.17
0.24

Tensile Strength (Ultimate)

50 MPa7.3 ksi
30 MPa4.4 ksi

Elongation at Break

0%
—

Compressive Strength

1,100 MPa160 ksi
500 MPa72.5 ksi

Flexural Strength

67 MPa9.7 ksi
51 MPa7.4 ksi

Shear Strength

70 MPa10.2 ksi
—

Fracture Toughness (K_IC)

0.75 MPa·√m0.68 ksi·√in
0.9 MPa·√m0.82 ksi·√in

Hardness, Vickers

850 HV
620 HV

Hardness, Knoop

600 HK
620 HK

Hardness, Mohs

6
6.2

Physical

Density and transition temperatures.

Density

2.2 g/cm³0.08 lb/in³
2.53 g/cm³0.09 lb/in³

Melting Point (Solidus)

1,713°C3,115 °F
—

Refractive Index

1.459
1.542

Light Transmission

93%
88%

Same in both: Porosity 0%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

1.4 W/m·K0.8 BTU/hr·ft·°F
1.5 W/m·K0.84 BTU/hr·ft·°F

Specific Heat Capacity

750 J/kg·K0.18 BTU/lb·°F
800 J/kg·K0.19 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

0.52 µm/m·K0.29 µin/in·°F
0 µm/m·K0 µin/in·°F

Max Service Temperature (continuous)

900°C1,652 °F
500°C932 °F

Min Service Temperature

-269°C-452 °F
-270°C-454 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁶ Ω·m3.94×10²³ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Strength

30 kV/mm762 V/mil
20 kV/mm508 V/mil

Dielectric Constant (1 MHz)

3.75
7.4

Dissipation Factor (1 MHz)

2×10⁻⁴
0.0035

Volume Resistivity

1×10¹⁸ Ω·cm
1×10¹⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

96 / 100
85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

10 / 100
20 / 100

Polishability

99 / 100
96 / 100

Sintering / Firing Temperature

—
850°C1,562 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

180 MJ/kg77,386 BTU/lb
90 MJ/kg38,693 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

120 L/kg14.4 gal/lb
150 L/kg18 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

23 kN·m/kg
12 kN·m/kg

Specific Stiffness (E / density)

32.9 MN·m/kg
35.7 MN·m/kg

Thermal Diffusivity

0.8 mm²/s
0.7 mm²/s

Strength versus weight

Yield strength against density for every glass grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005002.533.5Density (g/cm³)Yield strength (MPa) — log scaleZERODUR

Manufacturing and finishing

CapabilitySuprasilZERODUR
Default condition—Annealed Glass
Relative cost$$$$ High$$ Standard
Min. machined wall——
Best machined surface——

Suprasil vs ZERODUR — frequently asked

Is Suprasil stronger than ZERODUR?

Yes. Suprasil has a typical tensile strength of 50 MPa (7.25 ksi) against 30 MPa (4.35 ksi) for ZERODUR — about 67% more.

Which is cheaper, Suprasil or ZERODUR?

ZERODUR is the lower-cost material: it sits in the standard tier ($$) while Suprasil is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Suprasil or ZERODUR?

ZERODUR. Its machinability rates poor (20/100) against not recommended (10/100) for Suprasil.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Suprasil and ZERODUR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.