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Copper Alloy ERCuAl-A3 vs ERCuSi-A

Copper Alloy · grade comparison

Copper Alloy ERCuAl-A3 and ERCuSi-A are both copper alloy grades. ERCuAl-A3 is the stronger of the two: yield strength 345 MPa (50 ksi) against 195 MPa (28.3 ksi) for ERCuSi-A, about 77% more; tensile strength follows at 690 MPa (100 ksi) vs 350 MPa (50.8 ksi). In exchange, ERCuSi-A is the more ductile: elongation 38% versus 8% for ERCuAl-A3, and ERCuAl-A3 is harder (210 HB vs 85 HB). ERCuAl-A3 is lighter (7.5 g/cm³ vs 8.53 g/cm³ for ERCuSi-A) and ERCuAl-A3 is stiffer (115 GPa vs 103 GPa). On the shop floor, ERCuSi-A welds better (excellent vs good).

ERCuAl-A3Choose it when strength drives the design, or when weight is the constraint.

ERCuSi-AChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

ERCuAl-A3 vs ERCuSi-A: properties

ERCuAl-A3ERCuSi-A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

115 GPa16.7 Msi
103 GPa14.9 Msi

Shear Modulus

44 GPa6.4 Msi
38.5 GPa5.6 Msi

Bulk Modulus

110 GPa16 Msi
115 GPa16.7 Msi

Poisson's Ratio

0.32
0.35

Tensile Strength (Ultimate)

690 MPa100 ksi
350 MPa50.8 ksi

Yield Strength (0.2% offset)

345 MPa50 ksi
195 MPa28.3 ksi

Elongation at Break

8%
38%

Reduction in Area

10%
45%

Shear Strength

410 MPa59.5 ksi
215 MPa31.2 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
145 MPa21 ksi

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
60 J44.3 ft·lbf

Hardness, Brinell

210 HB
85 HB

Hardness, Rockwell C

20 HRC
—

Hardness, Vickers

220 HV
90 HV

Hardness, Rockwell B

—
45 HRB

Physical

Density and transition temperatures.

Density

7.5 g/cm³0.27 lb/in³
8.53 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,030°C1,886 °F
970°C1,778 °F

Liquidus Temperature

1,050°C1,922 °F
1,025°C1,877 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
36 W/m·K20.8 BTU/hr·ft·°F

Specific Heat Capacity

400 J/kg·K0.1 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

16.2 µm/m·K9 µin/in·°F
18 µm/m·K10 µin/in·°F

Latent Heat of Fusion

210 J/g90.3 BTU/lb
205 J/g88.1 BTU/lb

Max Service Temperature (continuous)

300°C572 °F
200°C392 °F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
7 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
2.46×10⁻⁷ Ω·m9.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.28 V
-0.26 V

Corrosion Resistance

74 / 100
72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
33 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
30%

Weldability

60 / 100
90 / 100

Formability (cold)

25 / 100
70 / 100

Castability

65 / 100
60 / 100

Brazeability / Solderability

30 / 100
92 / 100

Polishability

70 / 100
75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
57 MJ/kg24,506 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
3.8 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

30%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

92 kN·m/kg
41 kN·m/kg

Specific Stiffness (E / density)

15.3 MN·m/kg
12.1 MN·m/kg

Modulus of Resilience

518 kJ/m³
185 kJ/m³

Thermal Diffusivity

15.3 mm²/s
11.1 mm²/s

Thermal Shock Resistance Index

17
7

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleERCuSi-AERCuAl-A3

Manufacturing and finishing

CapabilityERCuAl-A3ERCuSi-A
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

ERCuAl-A3 vs ERCuSi-A — frequently asked

Is ERCuAl-A3 stronger than ERCuSi-A?

Yes. ERCuAl-A3 has a typical yield strength of 345 MPa (50 ksi) against 195 MPa (28.3 ksi) for ERCuSi-A — about 77% more. Tensile strength is 690 MPa (100 ksi) vs 350 MPa (50.8 ksi).

Which is cheaper, ERCuAl-A3 or ERCuSi-A?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, ERCuAl-A3 or ERCuSi-A?

ERCuSi-A, by a small margin. Both rate poor for machinability — 33/100 against 28/100 for ERCuAl-A3; for welding the order is ERCuSi-A first (excellent, 90/100) then ERCuAl-A3 (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ERCuAl-A3 and ERCuSi-A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.