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Copper Alloy C55181 vs ERCuSi-A

Copper Alloy · grade comparison

Copper Alloy C55181 and ERCuSi-A are both copper alloy grades. ERCuSi-A is the stronger of the two: tensile strength 350 MPa (50.8 ksi) against 250 MPa (36.3 ksi) for C55181, about 40% more. ERCuSi-A is the more ductile: elongation 38% versus 2% for C55181, and C55181 is harder (105 HB vs 85 HB). C55181 is lighter (7.95 g/cm³ vs 8.53 g/cm³ for ERCuSi-A) and C55181 is stiffer (110 GPa vs 103 GPa). On the shop floor, ERCuSi-A welds better (excellent vs poor).

C55181Choose it when weight is the constraint.

ERCuSi-AChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

C55181 vs ERCuSi-A: properties

C55181ERCuSi-A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

110 GPa16 Msi
103 GPa14.9 Msi

Shear Modulus

42 GPa6.1 Msi
38.5 GPa5.6 Msi

Poisson's Ratio

0.34
0.35

Tensile Strength (Ultimate)

250 MPa36.3 ksi
350 MPa50.8 ksi

Elongation at Break

2%
38%

Shear Strength

170 MPa24.7 ksi
215 MPa31.2 ksi

Fatigue Strength (Endurance Limit)

55 MPa8 ksi
145 MPa21 ksi

Hardness, Brinell

105 HB
85 HB

Hardness, Vickers

115 HV
90 HV

Bulk Modulus

—
115 GPa16.7 Msi

Yield Strength (0.2% offset)

—
195 MPa28.3 ksi

Reduction in Area

—
45%

Charpy V-Notch Impact (RT)

—
60 J44.3 ft·lbf

Hardness, Rockwell B

—
45 HRB

Physical

Density and transition temperatures.

Density

7.95 g/cm³0.29 lb/in³
8.53 g/cm³0.31 lb/in³

Melting Point (Solidus)

710°C1,310 °F
970°C1,778 °F

Liquidus Temperature

793°C1,459 °F
1,025°C1,877 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
36 W/m·K20.8 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

17 µm/m·K9.4 µin/in·°F
18 µm/m·K10 µin/in·°F

Latent Heat of Fusion

195 J/g83.8 BTU/lb
205 J/g88.1 BTU/lb

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 380 J/kg·K0.09 BTU/lb·°F · Max Service Temperature (continuous) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
7 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.46×10⁻⁷ Ω·m9.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.25 V
-0.26 V

Corrosion Resistance

58 / 100
72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
33 / 100

Weldability

15 / 100
90 / 100

Formability (cold)

20 / 100
70 / 100

Castability

70 / 100
60 / 100

Brazeability / Solderability

95 / 100
92 / 100

Polishability

40 / 100
75 / 100

Machinability Rating (AISI 1212 = 100 %)

—
30%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
57 MJ/kg24,506 BTU/lb

Embodied Water

250 L/kg30 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

30%
40%

Same in both: Embodied Carbon (primary production) 3.8 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

31 kN·m/kg
41 kN·m/kg

Specific Stiffness (E / density)

13.8 MN·m/kg
12.1 MN·m/kg

Thermal Diffusivity

14.9 mm²/s
11.1 mm²/s

Thermal Shock Resistance Index

6
7

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleERCuSi-A

Manufacturing and finishing

CapabilityC55181ERCuSi-A
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C55181 vs ERCuSi-A — frequently asked

Is ERCuSi-A stronger than C55181?

Yes. ERCuSi-A has a typical tensile strength of 350 MPa (50.8 ksi) against 250 MPa (36.3 ksi) for C55181 — about 40% more.

Which is cheaper, C55181 or ERCuSi-A?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C55181 or ERCuSi-A?

ERCuSi-A, by a small margin. Both rate poor for machinability — 33/100 against 25/100 for C55181; for welding the order is ERCuSi-A first (excellent, 90/100) then C55181 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C55181 and ERCuSi-A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.